Abstract
The paper investigates the validity and reliability of the blind-bolt repair method for repairing delaminated composite aircraft panels. The delaminated specimens are prepared by inserting Teflon films during the manufacturing process to simulate interlayer damage. Subsequently, these specimens are repaired using the blind-bolt method. Modal and uniaxial compression tests are conducted to quantitatively evaluate the natural frequency, mode shape and load-bearing strength of both delaminated and bolt-repaired specimens. Digital image correlation and ultrasonic phased array techniques are employed to characterize buckling instability and damage evolution of specimens. The results reveal that the natural frequency and compressive buckling strength of delaminated specimens significantly decrease. The mode shape also changes nonlinearly with the stiffness reduction. This variation is proportional to the size and the quantity of delaminations. The blind-bolt repair method effectively restores the vibration and mechanical properties of the delaminated composite structure by reconnecting separated sub-laminates. A repair tolerance of 20 mm–60 mm is recommended for a single blind-bolt. When the delamination length is 35 mm, the repair efficiency for the critical buckling load and the ultimate load is the highest, at 58.3% and 64.4%, respectively.
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