DUST STRANDS IN CYCLONE SEPARATORS AT LOW DUST CONCENTRATION

Abstract

Abstract State of the art in calculating a cyclone separator is the application of the equilibrium theory and taking the formation of dust strands into account as well. The latter process does not depend on particle size mainly. An ideal flow pattern for the formation of dust strands is the so called Dean-vortex: it is being realized favorably in the axial flow cyclone. A dust strand can be produced down to a raw gas concentration C0 ≈ 10−5. Then, it is being exhausted through one or few holes in the mantle of the axial cyclone applying bleeding of about 10 % of the volume flow Separating its dust in a bin cyclone and recirculating the binflow gas to the main, axial cyclone completes this high performance cyclone separator. Dimensional analysis shows that the clean gas concentration c1 mainly depends on the swirl Wtan/wax, the raw gas concentration c0and on Reynolds number. For usual dust conditions a clean gas concentration c1 ≤ 50 mg/m3 is feasible.