Abstract

Water/oil emulsion is considered as the most refractory mixture to separate because of the interference of the two immiscible liquids, water and oil. This research presents a study of dewatering of water / kerosene emulsion using hydrocyclone. The effects of factors such as: feed flow rate (3, 5, 7, 9, and 11 L/min), inlet water concentration of the emulsion (5%, 7.5%, 10%, 12.5%, and 15% by volume), and split ratio (0.1, 0.3, 0.5, 0.7, and 0.9) on the separation efficiency and pressure drop were studied. Dimensional analysis using Pi theorem was applied for the first time to model the hydrocyclone based on the experimental data. It was shown that the maximum separation efficiency; at split ratio 0.1, was 94.3% at 10% concentration and 11 L/min flow rate; at 0.3 split ratio, was 70.8% at 10% concentration and 11 L/min flow rate; at split ratio 0.5, was 82.1% at 12.5% concentration and 11 L/min flow rate; at split ratio 0.7, was 70% at 11 L/min, for 5%, 7.5%, and 12.5% concentrations; at 0.9 split ratio was 96.8% at 11 L/min flow rate and 5% concentration. The maximum separation obtained within these ranges of variables was 96.8% at 0.9 split ratio, 11 L/min flow rate and 5% concentration. The maximum pressure drop recorded was 3.6 bar at split ratio 0.1 and 11 L/min flow rate for all concentrations. The correlations obtained by the dimensional analysis were; at split ratio 0.1, at split ratio 0.3, at split ratio 0.5, at split ratio 0.7, and at split ratio 0.9. As an average for all the studied variables.

Highlights

  • Separation of water and oil from their mixtures and emulsions has been an active area in water – oil treatment, in industry and in academic research (Li, 2019)

  • The maximum separation efficiency obtained at split ratio 0.1 was 94.3% at 10% concentration and 11 L/min flow rate

  • The present research is a study of dewatering of water / kerosene emulsion using hydrocyclone

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Summary

Introduction

Separation of water and oil from their mixtures and emulsions has been an active area in water – oil treatment, in industry and in academic research (Li, 2019). Many researches in different fields investigated the separation of oil from water seeking for water treatment or water from oil seeking for oil recovery For these issues many processes of different mechanisms were suggested to reach this goal such as: flotation, coalescence, electrocoagulation, centrifugation, and cycloning (Wolbert, Ma and Aurelle, 1995). A centrifugal movement of the inlet liquid mixture established due to the tangential inlet This is known as free-like vortex that continues to the conical section and leads the heavy liquid to the underflow opening by this action. Bram and coworkers (Bram et al, 2018) developed a model using CFD based on flow resistance and oil trajectory analysis to optimize the deoiling performance in a hydrocyclone. Liu and coworkers (Liu et al, 2018) designed a magnetic hydrocyclone which superimposed a magnetic field on the centrifugal field in separating oil from water. The design and operational factors studied in this research were: the split ratio, the inlet water concentration, and the feed flow rate

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