Developing fired clay bricks by incorporating scrap incinerated waste and river dredged sediment

Abstract

The global extraction of several billions of clean clay resources, which destroy millions square meters of land, is triggering environmental problems. Incorporating different dosages of incinerated waste or dredged sediment in bricks production has been studied by many researchers. Research articulating the combined effect of incinerated waste material (IWM) and river dredged sediments (RDS) addition on the performance of bricks is scarce. This paper aims to present findings on the engineering performance of fired bricks developed with the addition of IWM and RDS. In this regard, bricks were made with 5 wt% IWM and different dosages of RDS (i.e., 0 – 15 wt%). Physical, durability, mechanical, thermal and microstructure of the developed bricks is examined. Bricks’ shrinkages were found meeting quality performance criterion in the 1.42 – 4.11% range. The highest bulk density of 1.85 g/cm3 permit to classify bricks obtained as lightweight. Water absorptions were mostly within the acceptable 20% tolerance level postulating the developed bricks high durability standard. Compressive strength reductions, which were confined within 5.28 and 21.57 MPa, showed the developed bricks applicability to structural weight-supporting construction as well as specialized engineering construction works. The 40.5% thermal conductivity reduction in WB15 bricks (at 800 °C) theorized its suitability for thermal insulation construction. Mineralogical and morphological analyses of fired bricks clearly showed kaolinite polymorphic phase transformation, which contributed to the different morphologies in the brick matrices. Consequently, reuse of IWM and RDS offered a chance to advance sustainable use of scarce clay resources in lightweight and thermal insulation brick production.