Abstract

Due to thinner blades and higher demands for flexibility, the high-head Francis runners designed today face considerable challenges that severely affect the runners’ expected lifetime. For many high-head Francis runners, the leading cause of fatigue is blade cracking due to Rotor-Stator Interaction, which cause vibrations in the runner blades.Accurate prediction of the vibration magnitudes in a turbine is paramount in designing a reliable Francis runner. The understanding of the interaction between the hydrodynamic forces and the internal stresses in the runner is not yet sufficient to make this prediction. Previous investigations have identified some key parameters that affect dynamic behaviour in water, such as added mass, as well as added stiffness and damping from moving water. These parameters affect the natural frequency and damping of a structure, which in the end will affect what vibrations magnitudes the runner will be subjected to for a given frequency of excitation. The behavior of these parameters have recently been investigated by several researchers, but the effect of neighboring blades is yet not understood.A multi-blade cascade has been tested for four of its different modes of vibration. The results indicate that the slope of the damping with respect to the inverse Strouhal number is constant. This slope was found to be the same as for several single-blade tested performed, both in the same rig and in other works. The implication is that the product of added mass and mode shape does not change significantly.

Highlights

  • Evaluating the dynamic response of a Francis runner is becoming increasingly important, in order to avoid resonance with pressure pulsations induced by Rotor-Stator Interactions (RSI)

  • Resonance with RSI has been the cause of failure in several high head Francis runners in the past 15 years [1]

  • A classic damped vibrating system with a single degree of freedom can be characterized by three key parameters: stiffness, mass and damping

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Summary

Introduction

Evaluating the dynamic response of a Francis runner is becoming increasingly important, in order to avoid resonance with pressure pulsations induced by Rotor-Stator Interactions (RSI). A classic damped vibrating system with a single degree of freedom can be characterized by three key parameters: stiffness, mass and damping. If one considered the oscillating turbine blade as a such a system, these characteristics will be slightly modified, as the presence of flowing water adds to stiffness, mass and damping. These parameters have been extensively investigated, and the impact of added mass is well understood [2,3,4,5]. There are two key limitations with the investigations performed up to this point: They do not evaluate the effect of adjacent blades, and they only investigate a single mode of vibration. Multiple modes of vibration of a multi-blade cascade will be evaluated, and comparisons will be made to similar works in the field

Materials and Methods
Results and discussion
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