Abstract

Mild steel (a low carbon steel) is an affordable engineering material used for many purposes in various environments including mild acidic environment with some precautions. The corrosion behaviour of mild steel (MS) in 0.5 M H2SO4 and 0.5 M HCl, in the temperature range (303–323 K) without and with the inhibitor N-[(3,4-dimethoxyphenyl) methyleneamino]-4-hydroxy-benzamide (DMHB), was investigated using Potentiodynamic polarization and Electrochemical impedance spectroscopy (EIS) techniques supplementing with surface characterization study using scanning electron microscope (SEM) and atomic force spectroscopy (AFM). Experimental observations were found to be in agreement with Density functional theory (DFT) calculations. The inhibition efficiency increases with increase in DMHB concentration and showed maximum inhibition efficiency of 86% in 0.5 M H2SO4 and 81% in 0.5 M HCl, respectively, at concentration of 3 × 10─3 M at 303 K. The inhibition efficiency of DMHB obtained relatively at its lower concentration (3 × 10─3 M) compared to other reported related compounds confirms its potential towards corrosion inhibition. The variation in the kinetic and thermodynamic parameters indicated physisorption of DMHB on MS and its mixed type inhibitive action followed Langmuir’s isotherm model. DFT calculations go along with the experimental results, signifying the potential corrosion inhibition behaviour of DMHB for MS in both the acid media.

Highlights

  • Mild steel is an affordable engineering material by virtue of its properties such as strength, ductility, toughness, malleability, machinability and weldability

  • This work aims at investigating the corrosion inhibition behaviour of N-[(3,4-dimethoxyphenyl) methyleneamino]4-hydroxy-benzamide (DMHB) on mild steel (MS) in 0.5 M ­H2SO4 and 0.5 M HCl using electrochemical techniques

  • The dissolution of the MS in 0.5 M ­H2SO4 and 0.5 M HCl solution at 303 and 323 K with and without the inhibitor DMHB is shown by the Tafel polarization curves in Fig. 2a, b respectively

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Summary

Introduction

Mild steel is an affordable engineering material by virtue of its properties such as strength, ductility, toughness, malleability, machinability and weldability. It finds applications in automobile body components, structural shapes, sheets, etc. Material is used in various environments including mild acidic environments and can undergo electrochemical oxidation resulting in destruction of metal. This corrosion induced in the material, besides loss in weight and cross section, can lead to hostile effects on the material properties [2] Corrosion of MS is an important problem in industrial processes having acid environment.

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