Closed-loop scheduling optimization strategy based on particle swarm optimization with niche technology and soft sensor method of attributes-applied to gasoline blending process

Abstract

Gasoline blending scheduling optimization can bring significant economic and efficient benefits to refineries. However, the optimization model is complex and difficult to build, which is a typical mixed integer nonlinear programming (MINLP) problem. Considering the large scale of the MINLP model, in order to improve the efficiency of the solution, the mixed integer linear programming - nonlinear programming (MILP-NLP) strategy is used to solve the problem. This paper uses the linear blending rules plus the blending effect correction to build the gasoline blending model, and a relaxed MILP model is constructed on this basis. The particle swarm optimization algorithm with niche technology (NPSO) is proposed to optimize the solution, and the high-precision soft-sensor method is used to calculate the deviation of gasoline attributes, the blending effect is dynamically corrected to ensure the accuracy of the blending effect and optimization results, thus forming a prediction-verification-reprediction closed-loop scheduling optimization strategy suitable for engineering applications. The optimization result of the MILP model provides a good initial point. By fixing the integer variables to the MILP-optimal value, the approximate MINLP optimal solution can be obtained through a NLP solution. The above solution strategy has been successfully applied to the actual gasoline production case of a refinery (3.5 million tons per year), and the results show that the strategy is effective and feasible. The optimization results based on the closed-loop scheduling optimization strategy have higher reliability. Compared with the standard particle swarm optimization algorithm, NPSO algorithm improves the optimization ability and efficiency to a certain extent, effectively reduces the blending cost while ensuring the convergence speed.