Abstract
This chapter reviews friction stir welding of dissimilar aluminum alloys and steels in butt and lap configurations. Very limited combinations of aluminum alloys and steels have been considered to highlight the key strength of friction stir welding in dissimilar welding of various alloy systems. The focus is to highlight the role of welding parameters such as tool rotation rate, tool traverse speed, tool offset, and alloy position on material mixing, microstructure evolution, and mechanical properties of the joints.
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