Calculating optimum gear ratios of a two-stage helical reducer with first stage double gear sets

Abstract

This paper presents a study on the determination of the optimum gear ratios of a two-stage helical reducer with first stage double gear sets. In the study, an optimization problem was built in order to find the optimum gear ratios of the reducer. In the optimization problem, the objective function was the reducer cross section area. Also, the influence of the input factors including the total reducer ratio, the wheel face width coefficient, the allowable contact stress and the output torque were evaluated. In order to investigate the effects of these factors on the optimum gear ratios, a simulation experiment was designed and conducted. In addition, equations for calculating the optimum gear ratios were introduced. By using these equations, the gear ratios can be determined accurately in a simple way.