Abstract
ABSTRACT Bonding of ceramics to metals was carried out by using thermal sprayed coatings as interlayer materials. This bonding method is referred as the thermal spray bonding. In the present study, Si3N4 and Al2O3 ceramics were bonded to SS41 mild steel using activated Ti-Cu multilayer coatings plasma-sprayed on the steel in a low pressure atmosphere. The bondability was estimated by SEM/EDX analysis and shear tests of the joints. The results were compared to those obtained using Ti-Cu multilayer foils as interlayers. When using Ti-Cu foils as interlayers, brittle Fe-Ti compound layers were formed in the joint area after long time heating at a bonding temperature of 900°C, which deteriorated the joint strength. In contrast with the activated interlayers made by plasma spraying, the Ti-Cu eutectic reaction took place uniformly at the joint immediately after heating to the bonding temperature. This improved the bondabilrty, and the resultant joints exhibited shear strengths of about 180 MPa.
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