Sustainable machining of AISI 4340 steel using semi-vegetable oil blends

Abstract

ABSTRACT This study concentrates on the utility of the newly formulated machining fluid used for turning AISI 4340 steel under the near dry machining method. The preparation of the novel machining fluid involves a blending of vegetable oils and conventional lubricant in a 50:50 ratio. Three distinct compositions were investigated within this work. The biodegradability tests confirms that the novel lubricantaligns with the ethos of “Green Machining.” The study’s focal points include an analysis of the following crucial metrics – machining force, machining temperature, and surface finish. From the analysis, the best-formulated blend was identified. To evaluate its performance, the variance analysis on the dataset (ANOVA) and Weighted Entropy decision-making method that ranks the best option along with alternatives was executed. Further, the optimal process parameters were determined using Dragon Fly Algorithm (DFO) and Particle Swarm Algorithm (PSO) to enhance the efficacy and quality of machining.