Bionic Optimization Design and Experiment of Reciprocating Cutting System on Single-Row Tea Harvester

Abstract

The reciprocating cutting system is one of the key parts of a tea harvester; and its cutting performance directly determines the cutting power consumption and harvesting quality of the machine. Because the structural parameters of reciprocating cutting systems do not match the tea cut; resulting in larger cutting resistance, it is necessary to optimize the structural parameters. The cricket mouth part has outstanding performance in tea tree fiber cutting; and the curved structural characteristics of the upper jaw of the cricket have been useful to improve the cutting efficiency of cutting system. Quantitative analysis of the structure of the upper jaw revealed that the arc-shaped structure of the incisor lobe would inspire new bionic blades and bionic cutters to solve the above problems. The cutting performance experiment of the cutting blade was designed for investigating the effects of inter-node number; tea variety and blade type (ordinary blade; bionic blade e and bionic blade f) on the cutting force and cutting power consumption. Experimental results of cutting performance have shown that the bionic blade could reduce cutting resistance and cutting power consumption. Tea varieties had little effect on cutting force and cutting power consumption. In addition, the orthogonal test was carried out to study the influence of cutter type with the cutting speed ratio and cutting angle on the integrity rate and missing rate of tea shoot. The field cutting experiment showed that the cutting angle was the most important for the integrity rate and missing rate of tea shoot; followed by the cutter speed ratio; and finally, the cutter type. The optimum combination of parameters was a cutting speed of 0.8 m/s; a forward speed of 1.0 m/s; a cutting angle of −3°, and using the bionic cutter e. With the optimal parameter combination, the integrity rate and missing rate of the tea shoot were 92.7% and 3.9%, which were increased by 13.2% and decreased by 6.4% compared to those under the condition of the 0° cutting angle and an ordinary cutter. As a result, the bionic cutter could obviously reduce cutting resistance; reduce cutting power consumption and improve the harvesting quality. These results would provide guidance for the design of the reciprocating cutting system of tea harvesters and other stalk cutting machinery.