Abstract

Fault diagnosis methods for rolling bearings based on deep learning have become a research hotspot. However, these methods mostly use convolutional neural networks (CNNs), which have the problem of gradient dispersion or disappearance as the network deepens. Moreover, directly converting vibration signals into images as network input cannot preserve the temporal correlation between signals. In the case of small datasets and complex and variable working conditions, the accuracy of fault diagnosis is low and the generalisation ability is poor. To solve the above problems, a rolling bearing fault diagnosis method based on the Gramian angular field (GAF) and an SE-ResNeXt50 transfer learning model is proposed. Firstly, the parameters of the GAF obtained from multiple experiments are selected and the one-dimensional time-series vibration signal is encoded by combining the data enhancement method, and converted into a Gramian angular difference field (GADF) diagram and a Gramian angular sum field (GASF) diagram with local time information and uniqueness. Then, a fine-tuning transfer learning strategy is used to transfer the pre-trained model parameters to an SE-ResNeXt50 model, which improves the training speed of the model and improves the overfitting problem of the model on small target datasets. Finally, the GAF diagram is used as the input to the model and a feature recalibration strategy is used to adaptively obtain the importance of each feature channel, which further improves the feature utilisation. To verify the effectiveness and superiority of the proposed method, the rolling bearing data from Case Western Reserve University are selected for experimental verification and the generalisation performance of the proposed method is tested under varying loads and different dataset scales. The results show that when there is only a small amount of data, the proposed method can still achieve high diagnosis accuracy for different loads and has better recognition accuracy and generalisation compared to other fault diagnosis methods.

Full Text
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