Analysis of the influence of dust particles in the peanut pickup harvester with a self-designed axial-flow dust-fall box on its dust suppression performance

Abstract

The atmospheric particulate pollution poses a serious threat to human health and ecological environment. The dust particle pollution caused by the operation of agricultural machinery is becoming increasingly severe and the peanut pickup harvesters are widely used in agricultural operation. Therefore, it is necessary to reduce the concentration of dust particles in the work of peanut pickup harvesters. In this study, a self-designed dust-fall box composed of multipleaxial flow cyclone tubes in parallel was integrated with the peanut pickup harvester. Based on the CFD-DPM model, simulation analysis was conducted to explore the effects of different inlet velocities, different numbers of swirling blades, and two types of exhaust port on the dust removal performance of the cyclone. The Box-Behnken design was used to determine the optimal structural parameters of the axial flow cyclone. The influence of the pressure distribution and velocity variations of the internal flow field on the dust removal efficiency of the two schemes was simulated and analyzed. Thereafter, a reasonable parallel scheme of multiple axial flow cyclone tubes in the dust-fall box was determined. The drone was used to monitor dust in peanut harvesting operations, and dust particle concentrations at 8 detection points under varying working conditions were recorded. The distribution and diffusion rules of dust in harvesting operations were explored through cluster analysis, and the test data obtained were compared with numerical calculation results to verify the accuracy of numerical calculation. The results showed that for a single axial flow cyclone, when the inlet wind speed was 6 m/s to 8 m/s and the number of swirling blades was 4, the structural parameters of the cyclone separator had significant influence on the separation efficiency. The influencing factors ranking in descending order were cylinder diameter, cylinder length, and exhaust pipe insertion depth, respectively. To be more precisely, the separation efficiency was best when the cylinder diameter was 60 mm, the cylinder length was 150 mm, the insertion depth of the exhaust pipe was 50 mm and the cone angle was 20°. It was more reasonable to use 8 axial flow cyclone tubes in parallel, and the maximum separation efficiency can reach 84.21 %. Field operations showed that the numerical calculation results were similar to the actual harvesting process. The dust particle concentration in the peanut harvesting operation equipped with a dust-fall box was always lower than 10 mg/m3. The dust particle concentration was the highest at the rear of the whole machine and the lowest near the cab. Compared conventional harvesters, the harvester with a dust-fall box reduced its dust particle concentration by 64.37 %; the concentration of 30 μm dust particles was reduced by 69.31 %; the dust particle concentration at the rear of the whole machine also effectively reduced. This study can provide reference for controlling dust emissions during peanut harvesting operations and agricultural machinery harvesting operations.