An integrated approach for efficient biomethane production from solid bio-wastes in a compact system.

Haoyu Wang,Joris Kloek,Margot Schooneveld,Henk Bijl,Margarida Temudo,Jules B Van Lier,Merle De Kreuk,Anne Foerster,Yu Tao,Monika Wolf,Vincent Pelenc,Nanqi Ren,Cornelia Heine

doi:10.1186/s13068-015-0237-8

Abstract

BackgroundSolid bio-wastes (or organic residues) are worldwide produced in high amount and increasingly considered bioenergy containers rather than waste products. A complete bioprocess from recalcitrant solid wastes to methane (SW2M) via anaerobic digestion (AD) is believed to be a sustainable way to utilize solid bio-wastes. However, the complex and recalcitrance of these organic solids make the hydrolysis process inefficient and thus a rate-limiting step to many AD technologies. Effort has been made to enhance the hydrolysis efficiency, but a comprehensive assessment over a complete flow scheme of SW2M is rare.ResultsIn this study, it comes to reality of a complete scheme for SW2M. A novel process to efficiently convert organic residues into methane is proposed, which proved to be more favorable compared to conventional methods. Brewers’ spent grain (BSG) and pig manure (PM) were used to test the feasibility and efficiency. BSG and PM were enzymatically pre-hydrolyzed and solubilized, after which the hydrolysates were anaerobically digested using different bioreactor designs, including expanded granular sludge bed (EGSB), continuously stirred tank reactor (CSTR), and sequencing batch reactor (SBR). High organic loading rates (OLRs), reaching 19 and 21 kgCOD · m−3 · day−1 were achieved for the EGSBs, fed with BSG and PM, respectively, which were five to seven times higher than those obtained with direct digestion of the raw materials via CSTR or SBR. About 56% and 45% organic proportion of the BSG and PM can be eventually converted to methane.ConclusionsThis study proves that complex organic solids, such as cellulose, hemicellulose, proteins, and lipids can be efficiently hydrolyzed, yielding easy biodegradable/bio-convertible influents for the subsequent anaerobic digestion step. Although the economical advantage might not be clear, the current approach represents an efficient way for industrial-scale treatment of organic residues with a small footprint and fast conversion of AD.Electronic supplementary materialThe online version of this article (doi:10.1186/s13068-015-0237-8) contains supplementary material, which is available to authorized users.

Highlights

Solid bio-wastes are worldwide produced in high amount and increasingly considered bioenergy containers rather than waste products
There were three steps processing the raw Brewers’ spent grain (BSG) and pig manure (PM): (1) thermochemical pretreatment, which broke down the structure of raw materials to increase the solubilization yield; (2) enzymatic hydrolysis, which was performed by various steps of enzymes under different pHs and temperatures; (3) filtration, which separated the liquid and solid fraction in the last step
The enzymatic pretreatment helps to break down the rigid solid matrix and to convert the large-molecule organic matter, such as cellulose, hemicellulose, and protein, into small monomers, and the nonhydrolyzed residue, such as lignin, is separated from the hydrolysates by solid–liquid separation

Summary

Introduction

Solid bio-wastes (or organic residues) are worldwide produced in high amount and increasingly considered bioenergy containers rather than waste products. A complete bioprocess from recalcitrant solid wastes to methane (SW2M) via anaerobic digestion (AD) is believed to be a sustainable way to utilize solid bio-wastes. Methane is an energy-rich component that is formed as the end product during the anaerobic decomposition of organic matter, such as domestic slurries and residues coming from foodprocessing manufactories. It is estimated that the world lignocellulosic biomass fixes tenfold the solar energy amount per year compared to the total yearly energy demand of all humans [4]. In principle, lignocellulosic biomass could play an increasingly important role in the world future energy production. Brewers’ spent grain (BSG) is largely produced along with the increasing production of beer in recent years.

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