Aerodynamic loading distribution effects on the overall performance of ultra-high-lift LP turbine cascades

Abstract

The present paper reports the results of an experimental investigation aimed at comparing aerodynamic performance of three low-pressure turbine cascades for several Reynolds numbers under steady and unsteady inflows. This study is focused on finding design criteria useful to reduce both profile and secondary losses in the aero-engine LP turbine for the different flight conditions. The baseline blade cascade, characterized by a standard aerodynamic loading (Zw=1.03), has been compared with two Ultra-High-Lift profiles with the same Zweifel number (Zw=1.3 for both cascades), but different velocity peak positions, leading to front and mid-loaded blade cascade configurations. The aerodynamic flow fields downstream of the cascades have been experimentally investigated for Reynolds numbers in the range 70000<Re<300000, where lower and upper limits are typical of cruise and take-off/landing conditions, respectively. The effects induced by the incoming wakes at the reduced frequency f +=0.62 on both profile and secondary flow losses for the three different cascade designs have been studied. Total pressure and velocity distributions have been measured by means of a miniaturized 5-hole probe in a tangential plane downstream of the cascade for both inflow conditions. The analysis of the results allows the evaluation of the aerodynamic performance of the blade cascades in terms of profile and secondary losses and the understanding of the effects of loading distribution and Zweifel number on secondary flows. When operating under unsteady inflow, contrarily to the steady case, the mid-loaded cascade has been found to be characterized by the lowest profile and secondary losses, making it the most attractive solution for the design of blades working in real conditions where unsteady inflow effects are present.