Advantages of a New Chemical Delivery System for Fractured and Gravel- Packed Wells

Abstract

Summary The deposition of scale, such as carbonates and sulphates, in production facilities represents a serious operational problem that can result in significant well productivity decline. Current scale control strategies can involve significant capital and operational expenditure. Development work, involving laboratory testing and a field trial, has demonstrated the technical benefits of a revolutionary method of downhole scale inhibitor delivery that can prevent scale deposition for a significant proportion of a well's lifetime. The method involves the slow release of scale inhibitor from porous proppants. Economic analysis indicates that significant benefits can be derived for a variety of field development and well completion types. The greatest economic benefits would be realized for subsea and minimum facility installations with high intervention costs, where squeeze delivery of inhibitor or mechanical workover are used for scale control. In addition, major economic benefits can be realized for horizontal wells with unfavorable pressure regimes, multilateral-type completions, multiple fractured wells, and many conventional completion types. The new chemical delivery method offers cost reduction through reduced deferred oil, efficiency of chemical usage, and fewer workovers using coil tubing and intervention vessels. Economic analysis has indicated that for some conventional and advanced well types, fracturing a well and deploying proppant impregnated with scale inhibitor, is economically preferable to a conventional strategy of squeeze treatment in an unfractured well. An additional economic benefit of proppant impregnated with scale inhibitor is increased well productivity. The benefit is derived from the combined effect of improved gel breaking, and scale inhibition during well cleanup. This has been demonstrated in laboratory testing and would appear to be confirmed by field observations. A further benefit of applying scale inhibitor as chemically impregnated proppant is the immediate treatment of produced water when water breakthrough occurs. This feature avoids the formation damage that can occur before squeeze treatment mobilization. In addition, for some applications involving large fractures there is the potential for lifetime well treatment. This paper describes the laboratory work, the field trial, and the economic benefits of the new product.