Active and hybrid battery thermal management system using microchannels, and phase change materials for efficient energy storage

Abstract

Efficient battery thermal management (BTM) is key to the safety and performance of Lithium-ion batteries. This study focuses on cooling a module of 15 prismatic Lithium-titanate cells at an 8C discharge rate using finite volume numerical modeling. Initially, the impact of Reynolds numbers and microchannel count on temperature is examined. Then, Phase change materials (PCM) are introduced to increase thermal management efficiency. Three cases for optimizing the hybrid-BTM system are compared: nanoparticles (1%–5% volume fraction), copper foam (93 % porosity), and micro-encapsulated PCM slurry (5%–15 % volume fraction). The results indicate that an increase in microchannels improves the performance evaluation criterion (PEC) by 93.1 %. Additionally, using copper foam increases the PEC by 18.43 %, 17.44 %, 16.53 %, and 16.31 % at Reynolds numbers 800, 1200, 1600, and 2000, respectively. Furthermore, the BTM system using 5 % nanoparticles demonstrates the best performance, reducing the module temperature by 2.41 % in the presence of copper foam and by 1.78 % in the pure state. Moreover, while the MPCM slurry effectively reduces the module temperature to a desirable level, the high pumping costs significantly decrease the PEC. Additionally, the total entropy of the BTM system follows frictional entropy, although thermal entropy effects dominate the PCM.