Acoustically transparent polybutadiene-based polyurethane encapsulants for deep-sea and transducers

Abstract

Copolyether polyurethane (PUR), as a typical encapsulation material, is widely used for underwater acoustic transducers. Two novel types of polybutadiene-based PURs were prepared using a one-step method and compared with copolyether PURs. The polybutadiene-based PUR exhibited excellent mechanical properties. Epoxidized hydroxyl-terminated polybutadiene (EHTPB)–based PUR exhibited tensile strength and hardness of up to 17.3 MPa and Shore A95, respectively, which were 76.5% and 13.3% higher than those of copolyether PURs. The molecular chain of hydroxyl-terminated polybutadiene (HTPB)-based PUR exhibited good flexibility, a soft segment glass transition temperature (Tg) (approximately -52 °C), and complete microphase separation. Compared with HTPB-based PUR, EHTPB-based PUR exhibited a higher molecular chain rigidity and a lower degree of microphase separation. The insertion losses of HTPB-based PUR at 350 and 700 kHz were 69.8 dB/m and 204.6 dB/m, respectively, which were 57.4% and 47.1% lower than those of copolymer PUR. The water absorption and water vapor transmission coefficient of HTPB-based PUR were an order of magnitude lower than those of copolymer PUR. EHTPB-based and copolymer PURs exhibited similar insertion losses at 350 kHz. EHTPB-based PUR exhibited the lowest water vapor transmission coefficient of 7.2 × 10−14 g·cm/cm2·s·Pa, which was approximately 1/15th of that of copolyether PUR.