Abstract

A method that employs the back propagation (BP) neural network is used to predict the growth of corrosion defect in pipelines. This method considers more diversified parameters that affect the pipeline’s corrosion rate, including pipe parameters, service life, corrosion type, corrosion location, corrosion direction, and corrosion amount in a three-dimensional direction. The initial corrosion time is also considered, and, on this basis, the uncertainties of the initial corrosion time and the corrosion size are added to the BP neural network model. In this paper, three kinds of pipeline corrosion growth models are constructed: the traditional corrosion model, the corrosion model considering the uncertainties of initial corrosion time and corrosion depth, and corrosion model also considering the uncertainties of corrosion size (length, width, depth). The rationality and effectiveness of the proposed prediction models are verified by three case studies: the uniform model, the exponential model, and the gamma process model. The proposed models can be widely used in the prediction and management of pipeline corrosion.

Highlights

  • Introduction for Corroded PipelinesWith the global economy and industrialization developing rapidly, the demand for oil and natural gas gradually increases

  • The error is shared with each node of each layer, and the weight of each connection is adjusted until the objective function reaches the minimum value by using the back propagation learning rule

  • This paper proposed back propagation (BP) neural network models for pipeline useful life prediction considering the uncertainties in initial corrosion time and corrosion size

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Summary

BP Neural Network Model

Since the relationship between input variables (including pipe properties, corrosion location, corrosion size, corrosion type, etc.) and the corrosion growth is very complex, finding a formula to describe the relationship is difficult. The structure, the modeling process, and the performance assessment of the BP neural network model will be described

Structure of the BP Neural Network
Modeling Process
Performance Assessment
The Proposed Models Based on BP Neural Network
Data Preprocessing
BP Neural Network Considering the Uncertainties in Corrosion Size
General Information
Case Study 1
Case Study 2
Exponential Corrosion Growth Model Considering the Uncertainties in Initial
Exponential Corrosion Growth Model Considering the Uncertainties of Corrosion
Case Study 3
Gamma Process Corrosion Growth Model Considering the Uncertainties of Initial
Conclusions
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