Abstract

Customized small batch orders and sustainable development requirements pose challenges for product quality control and manufacturing process optimization for steel production. Building a multi-quality objective process parameter optimization method that converts the original single target optimization into multi-objective interval capability optimization has become a new method to ensure product quality qualification rate and reduce production costs. Aiming at the multi-quality objective control problem of plate products, we proposed a novel multi-objective process parameter interval optimization model (MPPIO) with equipment process control capability and parameter sensitive analysis. The multi-output support vector regression method was used to establish a multi-quality objective prediction model, which was settled as a verification model for the process parameter optimization results based on the particle swarm optimization algorithm (PSO). The process control capability functions of key parameters were fitted based on the real data in production. With these functions, each optimized particle of the classical PSO was converted into the particle beam of the MIPPO. The iteration process was weight controlled by calculating the Morris sensitivity between each input parameter and output index in the multi-quality objective prediction model, and finally the processing control window of each key parameter was determined according to the process parameter optimization results. The experimental results show that the MPPIO model can obtain the optimal parameter optimization results with the maximum processing capacity and meet the customized processing range requirements. The MPPIO model can reduce the difficulty of control and save production costs while ensuring the product properties is qualified.

Highlights

  • With the continuous developing of production technology, market requirements and the sustainable development requirements in the iron and steel industry [1], different usage scenarios have put forward differentiated requirements for the lower yield strength (LYS), tensile strength (TS) and other mechanical properties of products

  • This paper aims at the customer-oriented mechanical property quality objectives and adopts the multi-objective prediction model and particle swarm optimization algorithm (PSO) with process control capability and sensitivity analysis to construct a process parameter interval optimization model for plate products

  • A total of 2631 samples containing 170 production process parameters and two property indices of LYS and TS were obtained from the production database

Read more

Summary

Introduction

With the continuous developing of production technology, market requirements and the sustainable development requirements in the iron and steel industry [1], different usage scenarios have put forward differentiated requirements for the lower yield strength (LYS), tensile strength (TS) and other mechanical properties of products. The ultimate goal of steel companies is to produce high-quality products that meet customer needs with less cost and time [3], and the property qualities of steel products are mainly affected by the composition and processing parameters whose similarities and differences could lead to the crossover of the final property results [4]. In the actual datadriven method, it is necessary to associate the composition and the process parameters of multiple stages with the mechanical properties, so as to predict the mechanical properties based on the composition and process parameters and realize the reverse design and optimization of the composition and process parameters according to the customized quality requirements. Hore et al established a mechanical properties prediction model based on the adaptive neural network provided a real-time quality control platform [5]. Xing et al established an inverse model between hot-rolling product indicators and process parameters to optimize process parameters by using backpropagation neural network [7]

Objectives
Methods
Results
Discussion
Conclusion
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call