Abstract

Several pilot scale experiments were performed in HADISOLB Company, where different weight ratios of waste and El-Bahareya ores were mixed, then sintered. The chemical composition, physical and mechanical properties of the produced sinter were determined for each set of experiments. As a result, the validity of this novel method was proved.

Highlights

  • High content of NaCl in the Ironbearing material is considered a threatening factor in the blast furnace process, while that of MnO is only considered as a threatening factor when we come to the stage of steel production

  • HADISOLB is facing nowadays a big problem which could be expressed as:”to be or not to be!” [21]. It adopts as an integrated company the sinteringBlast furnace-BOF route which necessitates from the first beginning to have a high-quality iron ore to produce high quality sinter ... and so on, and the highest economic indices for each of these steps will be achieved [18,22,23]

  • This waste obtained from the EZDK Company was delivered to the Egyptian Iron & Steel Company (HADISOLB), where it was stored in an open space, and different mixtures were prepared from it

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Summary

Introduction

Sintering of iron ore has been extensively investigated to get better insight into the process [1,2,3,4,5], including study of the use of pellets, sinter, and nut coke charges [6,7,8], thermodynamic analysis [9,10], and measurements and characterization [11,12]. The Egyptian Iron and steel company (HADISOLB) depends for its pig-iron production on the sintering of El-Bahareya ores, whose iron content is < 50%, beside the following impurities: MnO > 2% and chlorides > 0.6%. HADISOLB is facing nowadays a big problem which could be expressed as:”to be or not to be!” [21] It adopts as an integrated company the sinteringBlast furnace-BOF route which necessitates from the first beginning to have a high-quality iron ore to produce high quality sinter ... This waste obtained from the EZDK Company was delivered to the Egyptian Iron & Steel Company (HADISOLB), where it was stored in an open space, and different mixtures were prepared from it.

Experiments
Results and Discussion
Conclusions and Recommendations
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