A Novel Approach for the Development of a Scalable, High Energy Density, and Long Life Lithium-Sulfur Battery Technology

Abstract

Rechargeable lithium-sulfur (Li-S) batteries represent one of the most promising “Beyond Li-ion” battery chemistries due to their high theoretical specific energies ~2,500 Wh/kg.1,2 However, Li-S batteries face substantial technical challenges that must be overcome before they become commercially viable.3 One of the major technical challenges is low practical specific capacity and fast performance degradation due to the formation, migration, and shuttling of intermediate lithium polysulfides (PSs). Several strategies have been used to trap the PS species either chemically or physically; however, they either incur increased cost due to the use of expensive catalysts4 or suffer from the reduced battery specific energy due to added inactive weights from the cell design.5,6 We showed previously a novel strategy to address the PS-shuttle issue using a nanolayer polymer modified high surface area carbon (NPC) as a new type of PS-trapping material (Fig. 1a).7,8 When thin films of NPC were coated on sulfur electrodes (NPC-S), we found that our NPC-S based Li-S battery demonstrated a high discharge specific capacity (~1,600 mAh/g) that is nearing sulfur’s theoretical specific capacity (Fig. 1b). We also showed that our molecular dynamics simulation suggested the observed high specific capacity was attributed to NPC’s strong PS trapping capability via dipole-dipole interactions (Fig. 1c).In this presentation, we will show our continued research effort on this novel approach to further stabilize the long-term battery cycle stability and battery product scalability. We believe our novel approach holds a high promise of developing of a scalable, high energy density, and long life Li-S battery technology for many high-energy-density demanding applications. References Zhang, S. S., Journal of Power Sources 2013, 231, 153-162.Manthiram, A.; Fu, Y.; Su, Y.-S., Accounts of Chemical Research 2013, 46 (5), 1125-1134.Chen, Z. X.; Zhao, M.; Hou, L. P.; Zhang, X. Q.; Li, B. Q.; Huang, J. Q., Advanced Materials 2022, 2201555.Hamal, D.; Awadallah, O.; El-Zahab, B., Catalysis in Lithium-Sulfur Cathodes for Improved Performance and Stability. In 242nd The Electrochemical Society Meeting, Atlanta, GA, USA, 2022.Chung, S.-H.; Han, P.; Singhal, R.; Kalra, V.; Manthiram, A., Advanced Energy Materials 2015, 5 (18).Singhal, R.; Chung, S.-H.; Manthiram, A.; Kalra, V., Journal of Materials Chemistry A 2015, 3 (8), 4530-4538.Hasan, W.; Hyynh, K.; Razzaq, A.; Smdani, G.; Shende, R.; Paudel, T.; Xing, W., "Scalable, High Energy Density Lithium-Sulfur Batteries". In NASA Battery Workshop, November 15-17, 2022 , Huntsville, AL, USA, 2022.Hasan, W.; Huynh, K.; Razzaq, A. A.; Sumdani, G.; Shende, R.; Paudel, T.; Xing, W., #A01-0417, “An Effective Polysulfide Trapping Strategy for the Development of a Scalable, High Energy Density Lithium-Sulfur Battery”, 243rd ECS Meeting, Boston, MA, May 28 – June 2, 2023. Acknowledgment This work was supported by the Larry and Linda Pearson Endowed Chair at the Department of Mechanical Engineering, South Dakoda School of Mines and Technology. Figure 1