Abstract

High-speed blades are often prone to fatigue due to severe blade vibrations. In particular, synchronous vibrations can cause irreversible damages to the blade. Blade tip-timing methods (BTT) have become a promising way to monitor blade vibrations. However, synchronous vibrations are unsuitably monitored by uniform BTT sampling. Therefore, non-equally mounted probes have been used, which will result in the non-uniformity of the sampling signal. Since under-sampling is an intrinsic drawback of BTT methods, how to analyze non-uniformly under-sampled BTT signals is a big challenge. In this paper, a novel reconstruction method for non-uniformly under-sampled BTT data is presented. The method is based on the periodically non-uniform sampling theorem. Firstly, a mathematical model of a non-uniform BTT sampling process is built. It can be treated as the sum of certain uniform sample streams. For each stream, an interpolating function is required to prevent aliasing in the reconstructed signal. Secondly, simultaneous equations of all interpolating functions in each sub-band are built and corresponding solutions are ultimately derived to remove unwanted replicas of the original signal caused by the sampling, which may overlay the original signal. In the end, numerical simulations and experiments are carried out to validate the feasibility of the proposed method. The results demonstrate the accuracy of the reconstructed signal depends on the sampling frequency, the blade vibration frequency, the blade vibration bandwidth, the probe static offset and the number of samples. In practice, both types of blade vibration signals can be particularly reconstructed by non-uniform BTT data acquired from only two probes.

Highlights

  • High cycle fatigue (HCF) is a common failure mode of high-speed rotating blades in turbo-machinery, such as engine compressor and turbine blades [1]

  • Simultaneous equations of all interpolating functions in each sub-band are built and corresponding solutions are derived to remove unwanted replicas of the original signal caused by the sampling, which may overlay the original signal

  • The results demonstrate the accuracy of the reconstructed signal depends on the Sensors 2015, 15 sampling frequency, the blade vibration frequency, the blade vibration bandwidth, the probe static offset and the number of samples

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Summary

Reconstruction Method for Blade Vibration Monitoring

Zheng Hu 1,†, Jun Lin 1,†,*, Zhong-Sheng Chen 1, Yong-Min Yang 1 and Xue-Jun Li 2. Hunan Province Key Laboratory of Health Maintenance of Mechanical Equipment, Hunan. Received: 1 December 2014 / Accepted: 16 January 2015 / Published: 22 January 2015

Introduction
Problem Statement
Representation of Blade Tip Displacements
Mathematical Model of the Non-Uniform BTT Sampling
Mathematical Model of the Reconstruction
Blade Vibration Reconstruction by Using Two Probes
Numerical Simulations
Definition of the Reconstruction Error
Reconstruction Error Affected by the Bandwidth B0
Reconstruction Error Affected by the Vibration Frequency f 0
Reconstruction Error Affected by the Number of Samples
Reconstruction Error Affected by the Probe Static Offset
Summary
Experiments
Conclusions

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