Abstract

In this paper, a synchronous vibration control method was proposed to avoid the high-cycle fatigue fracture of aeroengine rotor blade. Firstly. The harmonic force, causing synchronous vibration, was derived by Fourier series expansion by the mean of simplifying the aerodynamic exciting forces into the periodic rectangular pulse wave forces. It was found that the synchronous vibration can be controlled by adjusting the primary excitation forces parameters. Based on this, the additional secondary excitation forces were introduced to control the synchronous vibration caused by primary excitation forces. Secondly, the influences of the number, position, direction, duration of additional secondary excitation forces and the phase difference between additional secondary excitation forces and primary excitation forces on the synchronous vibration control were obtained through theoretical analysis, which was simulated and verified by a single-degree-of-freedom model. Thirdly, a high-speed straight blade test bench was established, and the feasibility of the method in controlling synchronous vibration of rotor blade was proved by adding additional magnet excitation forces on the basis of fixed magnet excitation forces. Finally, the suppression strategy of synchronous vibration of rotor blade by introducing additional secondary excitation forces was given. It can provide theoretical and technical support for effectively controlling the synchronous vibration amplitude and avoiding the high-cycle fatigue fracture of rotor blade in engineering practice.

Highlights

  • According to literature statistics on rotor blade failures, high-cycle fatigue (HCF) is a common failure mode of rotor blade in aero-engines

  • The reason of HCF is that the frequency or harmonic frequency of excitation forces is consistent with the vibration frequency of blade, and synchronous vibration of rotor blade occurs

  • Derivation of synchronous vibration harmonic force amplitude when additional secondary excitation forces (ASEF) are introduced This paper proposes a method of introducing ASEF to control the synchronous vibration of rotor blade by changing the force amplitude of specific order harmonic component

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Summary

Introduction

According to literature statistics on rotor blade failures, high-cycle fatigue (HCF) is a common failure mode of rotor blade in aero-engines. The experiment of introducing six ASEF on the basis of six uniformly distributed magnet excitation forces verifies the feasibility of the blade synchronous vibration control method proposed in this paper. In order to eliminate the influence of Nfo, normalization amplitude is adopted Derivation of synchronous vibration harmonic force amplitude when ASEF are introduced This paper proposes a method of introducing ASEF to control the synchronous vibration of rotor blade by changing the force amplitude of specific order harmonic component. Equation (4) can be expressed as 8 >>>>>>>< an0 >>>>>>>: bn[0]

À 2cosðnDuÞ þ 4k2sin2 nDh þ 8ksin nDu sin nDh cos nh þ nDh À nDu 22
Periodicity of the installation position of ASEF
The influence of the direction of ASEF on synchronous vibration control
The influence of the number of ASEF on other synchronous vibration points
The number of ASEF is less than the number of PEF
Introduction of simulation model
Periodic verification of ASEF for synchronous vibration control
One cycle
Intensified field
Conclusions

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