Abstract

In this article, an e-bike charging solution for two wheelers, is presented. This e-bike charger is realized by a Cuk converter followed by a <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">LLC</i> resonant converter with an improved power quality (PQ) input current indices. The pulsewidth modulated Cuk converter is operated in discontinuous conduction mode of its output side inductor, which leads to a voltage follower approach for input current shaping. Thus, the control loop is greatly simplified as it consists of a single voltage loop. The e-bike battery charging algorithm is implemented in variable frequency controlled HB <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">LLC</i> resonant converter followed by a diode rectification at its output stage. Furthermore, a <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\text{550}\;\text{W}$</tex-math></inline-formula> , constant current/constant voltage charger with a maximum current rating of <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\text{10}\;\text{A}$</tex-math></inline-formula> is developed to charge a <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$20AH$</tex-math></inline-formula> e-bike battery. A variable dc link reference voltage estimator is presented, which varies the dc link voltage and extends the output voltage range for charging e-bike battery of varying voltage rating from 42– <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\text{80}\;\text{V}$</tex-math></inline-formula> . Moreover, a resonant frequency optimizer loop is also proposed, which reduces the turn-off losses during charging a deeply discharged battery. The behavior of this charger is exhaustively analyzed under steady state and transient conditions and the PQ at the input, is found to comply the international standard of <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$IEC-61\,000-3-2$</tex-math></inline-formula> .

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