Abstract

This chapter presents a multifaceted consideration of various current cold spray additive deposition advancements. The chapter is divided into five sections, with consideration given primarily to metal materials for cold spray and their counterpart metallurgical material consolidations. The first section considers functional cold-sprayed coatings and applications, including cold-sprayed materials for catalytic and antipathogenic applications. The second considers machine learning, statistical, and data-driven analysis within the cold spray materials literature. The third section examines recent refinements, advancements, and insights obtained concerning bonding mechanisms. After that, the fourth section explores the utility, promise, and potential of thermally preprocessing feedstock before cold spray processing. Finally, the fifth section considers the role of nondestructive evaluation, testing, and analysis for cold spray R&D and quality assurance.

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