Особенности моделирования шероховатости поверхности при фрезеровании нержавеющих сталей c применением различных сред

Abstract

Modeling characteristics for surface finish when milling stainless steels using various media (grade steel 12X18H10T) using IOL-20A (industrial oil lubricant), CM-99 (cooling mixture), rapeseed and castor oils and on dry treatment, using the algorithms of the group method of data handling are viewed. The use of various lubricating and cooling technological mixtures (LCTM) is thought of as the theory of metal cutting factor reducing surface undulation. However, the degree of influence of various LCTM, including vegetable oils, when milling steel 12X18H10T has not been determined. The study case of various effects interaction on the milling process has shown that these studies were conducted on the basis of single-phase experiments that do not allow specifying mutual influence of the studied factors on the value of the parameters of the cutting process for various types of treatment. The research methodology provides for modeling surface finish under milling of 12X18H10T steel according to experimental data using various process liquids in the accepted range of cutting modes. At the same time, modern modeling methods allow us to determine these mutual effects. To obtain models, it is urgent, first of all, to be aware of break-in process criterion and dulling tool criterion as well. As a result of processing experimental data for each of processing media, surface finish models in the form of dependencies Ra = f (v, sz, t) were constructed, adequately describing the milling process with various media. It is indicated that the influence of regime parameters on the formation of micro-dimensions take the form of their close interrelation. Their interplay has various effects, depending on the LCTM used for the specified work stock and tool material.