Zirconium Content Research Articles

Comparison of Microleakage of Monolithic Zirconia after Surface Treatment and Thermal Cycles Using Data Analysis Software

Objective: The aim of this study was to investigate the microleakage of monolithic zirconia after different surface treatments using computer software. Materials and Methods: Three different monolithic zirconia ML (Multilayered), STML (Super Translucent Multilayered), UTML (Ultra Translucent Multilayered) were prepared as discs with a diameter of 15 mm and a thickness of 1.2 mm. Four different surface treatments (Hydrofluoric acid, Tribochemical silica coating, Hydrofluoric acid application + Tribochemical silica coating, Milling + Tribochemical silica coating + Hydrofluoric acid application) were applied to the prepared samples according to their groups (n=8). Samples, Group C: Control group, Group HF: Hydrofluoric acid application, Group T: Tribochemical silica coating, Group HF+T: Hydrofluoric acid application + Tribochemical silica coating, Group F+HF+T: Milling + Tribochemical silica coating + Hydrofluoric acid application, then adhesive system was applied to all specimens and repaired with resin cement. The specimens were thermocycled for one year aging and then immersed in basic fuchsin solution to evaluate microleakage. The specimens were separated with a micro-cut device and evaluated under a stereomicroscope. The dimensions of the images were measured in Python program and the permeability and surface treatments of the zirconia samples were compared. Statistical analysis was performed by two-way ANOVA (p<0.05). Results: UTML F+HF+T showed the lowest microleakage (12.15 ± 1.69), while ML C showed the highest microleakage (73.93 ± 1.59). Among the zirconia specimens, the highest adaptation was obtained in the UTML zirconia (37.59 ± 23.58). Conclusion: According to the data obtained, milling + tribochemical silica coating + acid application surface treatments are recommended for the repair of monolithic zirconia restorations. The sintering temperature and Yttrium Oxide (Y2O3) content of the monolithic zirconia used are effective factors in microleakage after repair.

Effects of Zirconium-Based Crosslinkers with Different Zirconium Contents on Pigment Coating in Paper

Effects of Zirconium-Based Crosslinkers with Different Zirconium Contents on Pigment Coating in Paper

Formation of Structural-Phase State and Elastic and Durometric Properties of Biocompatible Cold-Rolled Titanium Ti–Nb–Zr-Based Alloys during Aging

The methods of scanning electron microscopy, X-ray diffraction analysis, and microindentation are used to study the effect of alloying with zirconium (within 3 to 6 at %) and complex Zr + Sn and Zr + Sn + Ta additions on the evolution of the structure, phase composition, and properties (effective modulus of elasticity, hardness, and wear-resistance parameters) of quenched biocompatible β-titanium (at %) Ti–6% Nb–% Zr, Ti–6% Nb–% Zr, Ti–6% Nb–% Zr, Ti–6% Nb–% Zr–% Sn, and Ti–6% Nb–% Zr–% Sn–0.7Ta alloys during aging (at 400°C for 4, 16, and 64 h) after multipass cold rolling with a total degree of strain of 85%. As compared to the quenching, the cold rolling of the studied Ti–b–r alloys is shown to suppress the occurrence of the β → ω transformation in the course of aging and to favor the acceleration of the decomposition of β solid solution with the formation of nonequilibrium αl phase in the course of aging. The increase in the zirconium content from 3 to 6 at % in the cold-rolled ternary Ti–6% Nb –х% Zr alloys and introduction of complex Zr + Sn and Zr + Sn + Ta additions to the Ti–6% Nb alloy instead of only zirconium addition hinder the decomposition processes of the β phase during aging; this impacts the intensity of variations of the effective modulus of elasticity and microhardness. The aging of the cold-rolled alloys under study was found to allows us to obtain the higher values of the parameters H/Er and (Н is the hardness and Er is the resolved modulus of elasticity) associated with the wear resistance as compared to those for the widely used medical Ti–Al–V alloy. The compositions of the alloys and conditions of their treatment are determined, which allow us to obtain the combination of the highest-level properties.

The effect of Al and Zr content on corrosion of AlNiCoCuZr high-entropy alloys in a 5 wt% NaCl solution

High-entropy alloys are attractive structural materials for the design of apparatus for various chemical technologies due to their relative ease of production, corrosion resistance and high values of mechanical properties (hardness, strength). In the present work, the influence of aluminum and zirconium content on the corrosion resistance of Al(20−35)-Ni(5−15)-Co(15−30)-Cu(20−35)-Zr(5−40) high-entropy alloys was studied experimentally for the first time. Corrosion tests were performed in a 5 wt% NaCl aqueous solution during 1500 h at 298 K. It is established that the electronegative metals included in the alloy - Al and Zr are passivation components and with increasing their content in AlNiCoCuZr composition the corrosion rate in the studied conditions is decreased. It is shown that degradation of alloys occurs mainly as a result of nickel and cobalt hydroxide formation, the solubility of which is several orders of magnitude higher than that of aluminum hydroxide and zirconium hydroxide.

IR-transparent Y2O3 ceramics: Effect of zirconia concentration on optical and mechanical properties

Y2O3 transparent ceramics with different amounts of ZrO2 were obtained by reactive vacuum sintering at a relatively low temperature of 1735 °C for 22 h. The influence of ZrO2 concentration within the 0–15 mol.% range on the microstructure, phase composition, microhardness, and optical properties of ceramics in the visible and IR ranges was investigated. SEM and XRD results indicate the absence of secondary phases in the studied concentration range, indicating the formation of single-phase solid solutions. It was shown that doping by ZrO2 considerably decreases the average grain size of ceramics, while microhardness has the opposite behaviour. 15 mol.% ZrO2-doped Y2O3 ceramics demonstrated the highest transmittance in the visible wavelength range. On the other hand, 5 and 7 mol.% ZrO2-doped Y2O3 could be considered promising materials for the first atmospheric window (3–5 μm).

Compositional and Fabrication Cycle Optimization of Ceria-Zirconia-Supported Mo-Based Catalysts for NH3-SCR NOx Reduction

The reduction of nitrogen oxides (NOx), critical pollutants from stationary to mobile sources, mainly relies on the selective catalytic reduction (NH3-SCR) method, employing ammonia to reduce NOx into nitrogen and water. However, conventional catalysts, while effective, pose both environmental and operational challenges. This study investigates ceria-zirconia-supported molybdenum-based catalysts, exploring the effects of zirconium doping and different catalyst synthesis techniques, i.e., co-precipitation and impregnation. The catalytic performance of the differently prepared samples was significantly influenced by the molybdenum incorporation method and the zirconium content within the ceria-zirconia support. Co-precipitation at higher temperatures resulted in catalysts with better structural attributes but slightly lower catalytic activity compared to those prepared via impregnation. Optimal NOx reduction (close to 100%) was observed at a 15 mol% zirconium doping level when using the impregnation method.

Effects of grain size and zirconium concentration on mechanical properties of nanocrystalline copper grain boundary doping

ABSTRACT Alloying nanocrystalline Cu (nc–Cu) with immiscible elements (i.e. Zr) is a promising approach for reducing microstructural instability and inhibiting grain growth. Understanding the relationship between the grain size, Zr concentration, deformation, and mechanical properties of the nc–Cu–Zr system is essential for practical applications. Molecular dynamics simulations based on the many-body embedded-atom potential were used for the related analysis from an atomistic point of view. The grain size of nc–Cu was varied from 3 to 9 nm and the Zr concentration was varied from 0% to 7%. The simulation results show that doping Zr atoms into an nc–Cu system enhances tensile strength and ductility, but weakens compressive and shear strengths. Doping 1% Zr into nc–Cu greatly increases both ultimate tensile strength and ultimate tensile strain; the increase is insignificant for higher Zr concentrations (2% to 7%). For a given Zr concentration, the relationship between ultimate tensile strength and grain size is unclear. Grain boundary sliding dominates the elastic deformation mechanism of the nc–Cu–Zr system under tensile, compressive, and shear tests. Tensile fracture occurs faster for an nc–Cu–Zr system with a larger grain size.

Zirconia toughened fluorosilicate glass-ceramics for dental prosthetic restorations

BackgroundDental glass-ceramics have limited strength and are unsuitable for high-stress-bearing areas. Zirconia stands out as a popular choice for reinforcing dental glass-ceramics due to its biocompatibility and high fracture toughness. ObjectivesThe objective of the study is to investigate the effect of an increase in zirconia (25, 30, 35 and 50 wt%) on microstructure, chemical solubility, hardness, fracture toughness, and brittleness index of fluorosilicate glass systems for dental restorative applications. Material and methodsThe fluorosilicate glass frit was obtained through the melt-quench technique. The glass frit was ball-milled with 25, 30, 35 and 50 wt % of 3 mol % yttria-stabilized zirconia (G-25Z, G-30Z, G-35Z, and G-50Z). The composites were sintered to 1000 °C for 48h at a heating rate of 5 °C/min. The glass frit was subject to differential scanning calorimetry. Phase analysis and microstructural characterization were carried out. The crystallite size of zirconia and glass-ceramics, micro-hardness, indentation fracture toughness, brittleness index, and chemical solubility were evaluated. ResultsPhase analysis reveals tetragonal and monoclinic zirconia with minor peaks of forsterite, fluorphlogopite, norbergite, and spinel. Their microstructures reveal the characteristic house-of-cards arrangement of fluorophlogopite crystals with dispersed zirconia. The results of hardness and fracture toughness show a statistically significant improvement with an increase in zirconia content. The crystallite size of zirconia and fluorophlogopite crystals with aspect ratio, brittleness index, and chemical solubility declined as the zirconia content increased. ConclusionsIncrease in zirconia content from 25 wt % to 50 wt % in heat-treated fluorosilicate glass systems reveals non-reactive zirconia with a stable glass matrix and limits the growth of fluorphlogopite crystals with a house-of-cards microstructure. This results in a range of properties suitable for dental restorations of enhanced hardness, and improved fracture toughness. Despite these improvements, the material maintains its machinability with reduced chemical solubility.

Synthesis and study of the properties of zirconium dioxide powders with different yttrium content

As part of the study, the influence of yttrium content on the properties of particles during controlled precipitation and after thermal treatment was investigated. Precipitation was carried out at a constant pH of 5 from nitric acid solutions, where the concentration of zirconium was 1 mole/dm3 and the yttrium content ranged from 0 to 30 % based on their oxides. The drying and calcination temperatures of the precipitates were 40 °C and 1000 °C, respectively. It was shown that with a yttrium content of up to 15 %, there was a consistent increase in the average diameter of zirconium hydroxide particles during deposition. When the yttrium concentration was increased to 30 %, the average particle size increased during the first 10 minutes of deposition, followed by a gradual decrease. The largest particle diameter was observed in the specimen with 7 % yttrium. In all cases, the formation of spherical aggregates was observed. With an increasing yttrium content, the boundaries between particles became smoother, and the degree of co-deposition of yttrium during synthesis decreased from 80 % to 60 %. Depending on the yttrium concentration, different modifications of stabilized zirconium dioxide powders were obtained: tetragonal ZrO2 for 2–7 % yttrium, and cubic ZrO2 for 15–30 % yttrium. Therefore, the results obtained during the study can be useful for the development of technology for the production of powdered materials for various applications.

Effect of Discharge Energy on Micro-Arc Oxidation Coating of Zirconium Alloy.

The micro-arc oxidation (MAO) technique was used to grow in situ oxidation coating on the surface of R60705 zirconium alloy in Na2SiO3, Na2EDTA, and NaOH electrolytes. The thickness, surface morphology, cross-section morphology, wear resistance, composition, and structure of the micro-arc oxidation coating were analyzed by an eddy current thickness measuring instrument, XPS, XRD, scanning electron microscopy, energy spectrometer, and wear testing machine. The corrosion resistance of the coating was characterized by a polarization curve and electrochemical impedance spectroscopy (EIS). The results show that, with the increase in frequency, the single-pulse discharge energy decreases continuously, and the coating thickness shows a decreasing trend, from the highest value of 152 μm at 400 Hz to the lowest value of 87.5 μm at 1000 Hz. The discharge pore size on the surface of the coating gradually decreases, and the wear resistance and corrosion resistance of the coating first increase and then decrease. The corrosion resistance is the best when the frequency is 400 Hz. At this time, the corrosion potential is -0.215 V, and the corrosion current density is 2.546 × 10-8 A·cm-2. The micro-arc oxidation coating of zirconium alloy is mainly composed of monoclinic zirconia (m-ZrO2) and tetragonal zirconia (t-ZrO2), in which the content of monoclinic zirconia is significantly more than that of tetragonal zirconia.

Structural and elastic properties of zirconium silicate glasses: Insight from molecular dynamic simulation

Using Morse potentials, we performed molecular dynamics simulations to study the effect of ZrO2/SiO2 substitution on the structure and mechanical properties of SiO2-ZrO2 glasses with various ZrO2 concentrations (5, 10, 20, 30, 40, and 50 mol%). We computed the pair distribution function (PDF) for all atomic pairs and extracted the cation-oxygen coordination number and bond distance as a function of composition for Zr4+ and other cations. We found that Zr entered the glass network as distorted [ZrO6] octahedra. Our results showed that the ZrO2 content was positively associated with the number of non-bridging oxygens and the emergence of tricluster oxygens, which consequently reduced the glass transition temperature. The elastic constants such as Young’s, bulk and shear modulus, increase with rising zirconium content.

Effect of Temperature on Zirconia Powder Synthesized from Amang Zirconium Oxychloride Precursor

Polymorphic zirconia is economically attractive in various applications due to its low reactivity, high strength, and stability. Zirconia can be synthesized from locally available Amang zircon sand as an inexpensive green alternative as it has a high zirconium content as reported by previous report. Unfortunately, the study was only focused on the formation of zirconium oxychloride despite of high zirconium content from the improved alkali fusion method proposed. Therefore, a further study on zirconia powder calcined in varied temperatures from Amang zirconium oxychloride precursor was done. Amang zirconia powder was then characterized in order to study the effect of temperature on Amang zirconia powder. Elemental analysis showed that zirconium composition was affected by temperature and increased as the temperature increased with the highest zirconium content of 81.28 wt.% with low impurities after calcined at 800 °C for 4 hours. The phase analysis satisfied monoclinic zirconia with minor tetragonal and cubic phase with sharper peaks as calcined temperature increased. Increased tetragonal and cubic phase was observed as the temperature was increased. Morphology analysis showed zirconia powder was angular and pyramidal with large crystal size which led to high tendency of monoclinic phase. Calcination temperature of 800 °C was determined to be the most suitable temperature to calcine high purity zirconia powder using Amang zirconium oxychloride precursor.

Enhancement of the Refractory Matrix Diamond-Reinforced Cutting Tool Composite with Zirconia Nano-Additive.

This paper presents the results of the experimental research on diamond-reinforced composites with WC-Co matrices enhanced with a ZrO2 additive. The samples were prepared using a modified spark plasma sintering method with a directly applied alternating current. The structure and performance of the basic composite 94 wt.%WC-6 wt.%Co was compared with the ones with ZrO2 added in proportions up to 10 wt.%. It was demonstrated that an increase in zirconia content contributed to the intense refinement of the phase components. The composite 25 wt.%Cdiamond-70.5 wt.%WC-4.5 wt.%Co consisted of a hexagonal WC phase with lattice parameters a = 0.2906 nm and c = 0.2837 nm, a cubic phase (a = 1.1112 nm), hexagonal graphite phase (a = 0.2464 nm, c = 0.6711 nm), as well as diamond grits. After the addition of zirconia nanopowder, the sintered composite contained structural WC and Co3W3C phases, amorphous carbon, tetragonal phase t-ZrO2 (a = 0.36019 nm, c = 0.5174 nm), and diamond grits-these structural changes, after an addition of 6 wt.% ZrO2 contributed to an increase in the fracture toughness by more than 20%, up to KIc = 16.9 ± 0.76 MPa·m0.5, with a negligible decrease in the hardness. Moreover, the composite exhibited an alteration of the destruction mechanism after the addition of zirconia, as well as enhanced forces holding the diamond grits in the matrix.

The Effect of Zr and Li on the Microstructure of AlMg5Si2Mn-Type Casting Alloys

AbstractIn the article, the authors present results of microstructural studies of Al-Mg-Si-Mn casting alloys with Zr, Li, and TiB2 additions on a broad scale. Zirconium content was set on two levels: 0.34 and 1.58 wt%, and Li was set 1.2 and 2.0 wt%. It was found that the addition of Zr shifts the eutectic melting temperature to a higher level, up to 611.3 °C at 1.6 wt% Zr. At the same time, Li addition leads to the depression of eutectic melting temperature: down to 587.2 °C at 2.0 wt% Li, what is a common effect of eutectic modification which was confirmed by means of structural examinations. The complex addition of Li and AlTi5B1 resulted in a eutectic melting temperature close to the equilibrium eutectic temperature for the Al-Mg-Si system (596.2 °C). The grain refinement effect of Zr is due to the nucleation of α-Al on the Zr(Al1−x, Six)3 phase. Crystals of this phase were detected in the grain centers of Zr-containing alloys. The Li addition does not affect α-Al grain size but changes the morphology of eutectic colonies from petal-like to fibrous. Observation of TiB2 particles inside the primary Mg2Si crystals gives direct experimental confirmation of nucleation of the primary phase on the surface of TiB2 in the alloy after adding Li and AlTi5B1. Natural aging of the alloys resulted in the formation of fine precipitates detected close to dislocations. The most apparent supposition is that the mechanism responsible for their formation is heterogeneous nucleation in the stress field of dislocations. Hardness tests showed adding 2.0 wt% of Li is very effective, increasing hardness up to 113 HV0.2 in naturally aged condition, which is nearly double that of commercial Al-Mg-Si die-casting alloy. Several effects were proposed which may synergistically contribute to the rise of hardness in Li-containing alloys, such as solid solution strengthening, formation of primary LiAlSi phase and natural aging.

Influence of Zirconium on the Microstructure, Selected Mechanical Properties, and Corrosion Resistance of Ti20Ta20Nb20(HfMo)20-xZrx High-Entropy Alloys.

The presented work considers the influence of the hafnium and molybdenum to zirconium ratio of Ti20Ta20Nb20(HfMo)20-xZrx (where x = 0, 5, 10, 15, 20 at.%) high-entropy alloys in an as-cast state for potential biomedical applications. The current research continues with our previous results of hafnium's and molybdenum's influence on a similar chemical composition. In the presented study, the microstructure, selected mechanical properties, and corrosion resistance were investigated. The phase formation thermodynamical calculations were also applied to predict solid solution formation after solidification. The calculations predicted the presence of multi-phase, body-centred cubic phases, confirmed using X-ray diffraction and scanning electron microscopy. The chemical composition analysis showed the segregation of alloying elements. Microhardness measurements revealed a decrease in microhardness with increased zirconium content in the studied alloys. The corrosion resistance was determined in Ringer's solution to be higher than that of commercially applied biomaterials. The comparison of the obtained results with previously reported data is also presented and discussed in the presented study.

Preparation and thermal/dielectric properties of medium/high entropy perovskite titanate ceramics

High-entropy ceramics have garnered significant attention in recent years owing to their exceptional properties and structural diversity. In this work, single-phase medium/high entropy ceramics, namely (Ca0.2Sr0.4Ba0.4)(Zr0.5Ti0.5)O3 and (Ca0.2Sr0.4Ba0.4)(Zr0.1Ti0.9)O3, were successfully designed and prepared utilizing Spark Plasma Sintering (SPS). A comprehensive investigation was conducted into the phase structure, microscopic morphology, dielectric properties, and thermal behavior of these ceramics. It was observed that all ceramics maintained a cubic perovskite structure (space group: Pm3‾m), and the introduction of multi-element doping rendered them more stable across a wide frequency and temperature range. Notably, (Ca0.2Sr0.4Ba0.4)(Zr0.5Ti0.5)O3 exhibited remarkably low dielectric loss (0.0001 at 1 kHz) at room temperature, along with excellent dielectric temperature stability (25–400 °C). By reducing the zirconium concentration in (Ca0.2Sr0.4Ba0.4)(Zr0.1Ti0.9)O3, a slight decrease in dielectric temperature stability was observed (25–350 °C); however, it demonstrated lower thermal conductivity (0.41 W/(m·K), 1200 °C) and maintained good high-temperature stability. The discovery highlights the promising practicality of both ceramics for high-temperature dielectric applications.

Phase-field determination of NaSICON materials in the quaternary system Na2O-P2O5-SiO2-ZrO2: II. Glass-ceramics and the phantom of excessive vacancy formation

This work focuses on a very narrow region in the quaternary system Na2O-P2O5-SiO2-ZrO2 to explore the occasionally proposed deficiency in zirconium and oxygen content of Na+ super-ionic conductor (NaSICON) materials. In addition, this region is known for the formation of glass-ceramics, but a systematic study of such materials has not been carried out yet. For this purpose, 2 series of compositions were defined and synthesized: Na3.4Zr2-3x/4Si2.4-x/4P0.6+x/4O12-11x/8 and Na3.4Zr2-3x/4Si2.4+x/4P0.6+1.5x/4O12-x/16. They only differ in the silicate and phosphate content. In the first series the molar content is constant, nSi+ nP = 3. The latter series allows an excess of the 2 cations to meet the composition Na3.1Zr1.55Si2.3P0.7O11 or alternatively re-written as Na3.4Zr1.7Si2.52P0.77Ol2, which was formerly regarded as a superior material to the frequently reported composition Na3Zr2Si2POl2.Several characterization techniques were applied to better understand the relationships between phase formation, processing, and properties of the obtained glass ceramics in the context of the quasi-quaternary phase diagram. The investigations gave clear evidence that a glass phase is progressively formed with increasing x. Therefore, compounds with x > 0.2 have to be regarded as glass-ceramic composites. The resulting NaSICON materials revealed a very limited Zr deficiency with charge compensation by Na ions and a non-detectable amount of oxygen vacancies verified by neutron scattering and atomistic simulations.Hence, this work is the first systematic investigation of pretended Zr-deficient NaSICON materials, which clearly show the chemistry of a 2-phase region. The 2 investigated series are directed toward a region that is orthogonal to the series Na3Zr3-ySi2PyO11.5+y/2 reported in the first part of this series of publications.

Revealing the mechanical behavior of Ti48-xZrxHf26Nb26 high-entropy alloy through zirconium content variations

Refractory high-entropy alloys (RHEAs) composed of Ti, Zr, Hf, and Nb have emerged as promising materials for high-temperature aerospace applications due to their exceptional balance of strength and toughness, coupled with a reduced density and softening resistance. This study delves into the influence of alloy composition on the mechanical properties, a pivotal aspect in the design of RHEAs. We investigate a series of Ti48-xZrxHf26Nb26 (x = 14, 18, 22, 26, 30, 34) alloys, prepared through suction casting and homogenization treatments. The phases, microstructure, and fracture morphology of these alloys are analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), and electron backscattered diffraction (EBSD), subsequent tensile tests provide insights into the strength and elongation characteristics of alloys. The homogenized alloys consistently exhibit one BCC phase with equiaxed grains, whereas the fracture mode shifts from intergranular to transgranular, and return to intergranular as the Zr content increases. Experimental results reveal an asymmetry mechanical behavior, alloys with higher Ti content display superior toughness (elongation 17.83 % for Ti = 34 at%) compared to those with higher Zr content (elongation 16.05 % for Zr = 34 at%). Among them, the Ti22Zr26Hf26Nb26 alloy achieves the peak tensile strength of 695.25 MPa, indicating an inverse relationship between strength and toughness. Solid-solution strengthening and chemical short-range orderings emerge as the predominant contributors to the overall strength of the TiZrHfNb alloys. To gain a deeper understanding of the mechanical behavior at the atomic scale, we performed first-principles calculations to investigate the elastic properties and charge density of Ti48-xZrxHf26Nb26 alloys in the BCC structure. These calculations shed light on the underlying mechanisms governing the strength and toughness behavior. The present work offers valuable insights into the design of mechanical properties of TiZrHfNb RHEAs, serving as a paradigm for future materials development in this field.

Design multifunctional Mg–Zr coatings regulating Mg alloy bioabsorption

Magnesium (Mg) alloys are widely used for temporary bone implants due to their favorable biodegradability, cytocompatibility, hemocompatibility, and close mechanical properties to bone. However, rapid degradation and inadequate strength limit their applicability. To overcome this, the direct current magnetron sputtering technique is employed for surface coating in Mg-based alloys using various zirconium (Zr) content. This approach presents a promising strategy for simultaneously improving corrosion resistance, maintaining biocompatibility, and enhancing strength without compromising osseointegration. By leveraging Mg's inherent biodegradability, it has the potential to minimize the need for secondary surgeries, thereby reducing costs and resources.This paper is a systematic study aimed at understanding the corrosion mechanisms of Mg–Zr coatings, denoted Mg-xZr (x = 0–5 at.%). Zr-doped coatings exhibited columnar growth leading to denser and refined structures with increasing Zr content. XRD analysis confirmed the presence of the Mg (00.2) basal plane, shifting towards higher angles (1.15°) with 5 at.% Zr doping due to lattice parameter changes (i.e., decrease and increase of “c” and “a” lattice parameters, respectively). Mg–Zr coatings exhibited “liquidphilic” behavior, while Young's modulus retained a steady value around 80 GPa across all samples. However, the hardness has significantly improved across all samples’ coating, reaching the highest value of (2.2 ± 0.3) GPa for 5 at.% Zr. Electrochemical testing in simulated body fluid (SBF) at 37 °C revealed a significant enhancement in corrosion resistance for Mg–Zr coatings containing 1.0–3.4 at.% Zr. Compared with the 5 at.% Zr coating which exhibited a corrosion rate of 32 mm/year, these coatings displayed lower corrosion rates, ranging from 1 to 12 mm/year. This synergistic enhancement in mechanical properties and corrosion resistance, achieved with 2.0–3.4 at.% Zr, suggests potential ability for reducing stress shielding and controlled degradation performance, and consequently, promising functional biodegradable materials for temporary bone implants.

Investigating the effect of Zr content on electrochemical and tribological properties of newly developed near β-type Ti-alloys (Ti–25Nb-xZr) for biomedical applications

In order to create alloys with exceptional properties for orthopedic uses, this study focuses on the impact of zirconium (Zr) content on the structural, electrochemical, and tribological qualities of nanostructured Ti–25Nb-xZr [x = 5, 10, 15, 20, 25, and 30 atomic (at.) %] alloys. The structural evolution was investigated using XRD and SEM techniques. The mechanical characteristics of the produced alloys, including Vickers hardness and Young's modulus, were measured. In addition, the corrosion tests were performed using the OCP, EIS, and PD methods in Ringer's solution within the independent pH range at 37 °C. A ball-on-disc tribometer was used to investigate the tribological behavior of the alloys under various loads and wet conditions using the Ringer solution. It has been verified that Zr content (at. %) in the alloys had an impact on their morphologies, structural evolution, and mechanical characteristics. According to the morphological analysis, the particle and crystallite size decreases with increasing Zr content. Young's modulus and Vickers hardness show the same tendency. The EIS data demonstrated that a single passive film formed on the alloy surfaces, and the addition of Zr enhanced the corrosion resistance of the passive films. The polarization curves demonstrate that the alloys had low corrosion current densities and large passive areas without the passive films disintegrating. Likewise, the inclusion of Zr resulted in a reduction in the corrosion and passive current density values. All of these results suggested that the titanium alloys exhibit a more noble electrochemical activity caused by Zr. From the tribological perspective, it was found that the friction coefficient of the alloys reduced with increasing Zr content.