Transition metal sulfides as ideal oxygen reduction reaction (ORR) catalysts have great potential to regulate multiple reaction pathways and understand their corresponding internal reaction mechanisms at cathode in zinc-air batteries (ZABS), effectively. This work adopted a facile one-pot synthesis method based on chemical vapor deposition (CVD), which utilizes the synergistic effect of zeolite imidazolium ester skeleton (ZIF-8) and polypyrrole (PPY) to grow nitrogen-sulfur co-doped carbon nanotubes (NS-CNT) in the shape of colonic with a relatively uniform size and encapsulated with FeS nanoparticles as the main active sites. The synthesized purpose catalyst noted as FeS-NS-CNT-900, in which that the FeS nanoparticles were tightly encapsulated in carbon nanotubes, and this special structure ensures that the FeS particles do not detach during the reaction, thus greatly enhancing their electrochemical activity and stability. As expected, the FeS-NS-CNT-900 catalyst exhibited a half-wave potential of 0.877 V which is higher than that of commercial platinum charcoal (0.847 V), at 0.1 mol KOH. More importantly, the formation of abundant FeS catalytic active sites, the optimal conditions for NS-CNT growth, and the covered mechanisms of the enhanced ORR reaction activity of FeS-NS-CNT-900 were thoroughly investigated. Additionally, whileFeS-NS-CNT-900 was used as an air cathode material for the assembly of a zinc-air battery, it exhibited a peak power density and specific capacity of 123 mW cm−2 and 785.81 mA h g−1, respectively, which were significantly better than that of platinum-carbon cathode (92.8 mW cm−2 and 740.4 mA h g−1). And surprisingly, the battery with FeS-NS-CNT-900 cathode exhibited (delivered/showed) a high cycle stability of 260 h at 5 mA cm−2. Conclusively, present work provides a feasible method for in situ growth of sulfur and nitrogen co-doped carbon nanotube encapsulated transition metal sulfide nanoparticle catalysts, which may pave a new avenue for the preparation of high ORR performance air cathode material for ZABS.
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