Zero Voltage Switching Phase Shift Full Bridge Research Articles

Calculation of Leakage Inductance of Integrated Magnetic Transformer with Separated Secondary Winding Used in ZVS PSFB Converter

A novel zero voltage switching (ZVS) phase shift full bridge (PSFB) converter used in geophysical exploration is proposed in this paper. To extend the ZVS ranges and increase power density of the converter, external inductor acting as leakage inductance is applied and integrated into the integrated magnetic (IM) transformer with separated secondary winding. Moreover, the loss of ZVS PSFB converter is also decreased. Besides, the analysis and accurate prediction methodology of the leakage inductance of the IM transformer are proposed, which are based on magnetic energy and Lebedev. Finally, to verify the accuracy of analysis and methodology, the experimental and finite element analysis (FEA) results of IM transformer and 40 kW converter prototypes are given.

Wide-Range ZVS Phase-Shift Full-Bridge Converter With Reduced Conduction Loss Caused by Circulating Current

A conventional phase-shift full-bridge (PSFB) converter with two clamp diodes and an additional resonant inductor is widely used for front-end dc/dc stage in the distributed power system. However, the hold-up-time requirement limits its operating duty ratio at normal operation. It results in conduction loss caused by circulating current. Therefore, a wide-range zero-voltage switching (ZVS) PSFB converter with reduced conduction loss caused by circulating current is proposed in this paper. The proposed converter adopts the large resonant inductance and replaces clamp diodes in the conventional PSFB converter with MOSFET switches. With these modifications, the proposed converter can achieve the ZVS operation over wide load range as well as can reduce the conduction loss caused by the circulating current. These advantages result in the improvement of whole load efficiency. The operational principle and analysis of the proposed converter are presented and verified by the 1.2-kW prototype.

Integrated Magnetic Transformer for ZVS Phase Shift Full Bridge Converter

An integrated magnetic (IM) transformer is proposed for a phase shifted full bridge (PSFB) converter with zero voltage switching (ZVS). In a proposed IM transformer, the transformer is located on the center leg of E-core and the output inductor is wound on two outer legs with air gap. The proposed IM transformer is analyzed by using the magnetic capacitor model. For reducing the core size, EE core is redesigned. The proposed IM transformer is experimentally verified on a 1.2 kW prototype converter. The converter efficiency with the proposed IM transformer is about 93 % at full load and its volume size can be reduced. It can be expected that the power density can be largely increased with the proposed IM transformer.

0 ~ 100 % 시비율을 갖는 새로운 모드 가변형 비대칭 풀 브리지 DC/DC 컨버터

In this paper, a new mode changeable asymmetric full bridge dc/dc converter is proposed to solve the freewheeling current problem of the conventional zero voltage switching(ZVS) phase shift full bridge(PSFB) dc/dc converter of low output voltage and high output current applications. The proposed converter is operated as an asymmetric full bridge converter when the duty cycle is less than 50% and active clamp full bridge converter when the duty cycle is greater than 50%. As a result, since its freewheeling current is eliminated, the conduction loss is lower than that of the conventional ZVS PSFB dc/dc converter. Moreover, ZVS of all power switches can be ensured along a wide load ranges and output current ripple is very small. Therefore, high efficiency of the proposed converter can be achieved. Especially since its operation mode is changed to the active clamp full bridge converter during hold up time and can be operated with 50~100% duty ratio, it can produce the stable output voltage along wide input voltage range. The operational principles, theoretical analysis and design considerations are presented. To confirm the operation, validity and features of the proposed converter, experimental results from a 1.2kW() prototype are presented.

Zero-voltage switching phase shift full-bridge step-up converter with integrated magnetic structure

A zero-voltage switching (ZVS) phase shift full-bridge (PSFB) step-up converter with integrated magnetic structure is proposed. In order to improve ZVS ranges, an external inductor is imposed. Especially, to save the volume of the magnetic core of external inductor, the external inductor and transformer are integrated into one magnetic core and then the coupling is formed. Furthermore, coupling coefficients are analysed and can be adjusted by the gaps in the three legs of magnetic core. Besides, the fluxes and the maximum flux density in the three legs of magnetic core are also analysed. Finally, a 100 W prototype converter is made and the experimental results are given to verify the analysis.