In comparison to planktonic cells, microbial biofilm immobilization is known to enhance ethanol production. To maintain this capability during long-term fermentation, the detachment of the biofilm must be prevented. In this study, the enhancement of the biofilm immobilization of the yeast Meyerozyma caribbica YLP01GX on bio-based epoxy foam (EF) was performed through plasma surface modification to improve the production of ethanol from oil palm empty fruit bunch hydrolysate. This newly synthesized EF serves as a suitable carrier due to its superior properties and cost-effectiveness. The modification could induce yeast cell attachment more rapidly with more extracellular polymeric substance (EPS) being produced in the presence of the yeast extract. Therefore, the immobilization period can be shortened. In comparison to untreated EF-immobilized cells (NEF-IC), the modified EF-immobilized cells (MEF-IC) showed an improved binding affinity for proteins in the EPS, which resulted in a higher adhesion force between the carrier and the yeast cell surface. The stable biofilm attachment on the modified EF can prevent biofilm detachment and improve the tolerance of the yeast to inhibitors in the hydrolysate, leading to enhanced ethanol production compared to NEF-IC. Additionally, the MEF-IC was reused several times with similar fermentation activity being observed. This approach offers a more efficient and economical fermentation process.
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