Pretreated Wood Research Articles

From agricultural biomass to D form lactic acid in ton scale via strain engineering of Lactiplantibacillus pentosus

Worsening environmental conditions make lactic acid a sustainable alternative to petroleum-based plastics. This study created a genetically-engineered strain Lactiplantibacillus pentosus PeL containing a disrupted L-lactate dehydrogenase gene to produce high yield and optically pure D-lactic acid. Cellobiose was identified as the optimal sugar in the single carbon source test, yielding the highest lactic acid. In 5-L fermentation tests, pretreated wood chips hydrolysate was the best lignocellulosic substrate for PeL, resulting in a D-lactic acid yield of 900.7 ± 141.4 mg/g of consumed sugars with an optical purity of 99.8 ± 0.0 %. Gradually scaled-up fermentations using this substrate were achieved in 100-, and 9,000-L fermenters; PeL produced remarkably high D-lactic acid yields of 836.3 ± 11.9 and 915.9 ± 4.4 mg/g of consumed sugars, with optical purities of 95.0 ± 0.0 % and 93.8 ± 0.2 %, respectively. This study is the pioneer in demonstrating economical and sustainable ton-scale production of D-lactic acid.

Sustainable wood composite production using cotton waste and exopolysaccharides as green binders

Burning agricultural waste is a common practice among farmers in many countries, leading to global warming and climate change. Upcycling abundant agricultural waste will prevent incineration-generated hazards and provide sustainable and eco-friendly wood. An alternative wood composite was prepared using Aspergillus niger mycelium and exopolysaccharides (EPS) as a green binder. Autoclaving and gamma irradiation were both tested as wood pre-treatment to enhance binding. The mixture was incubated at 30 °C for 1 week. The results showed that wet pre-treatment using autoclaving resulted in improved wood binding compared to dry gamma irradiation treatment. The results show that the composite with the lowest water absorption was autoclaved before inoculation with 25 % EPS-induced Aspergillus niger, its tensile strength was 2.01 MPa and Modulus of elasticity of 1240.42 MPa and water resistance duration of 72 h. The biodegradation rate was 21.5 % for linseed oil-coated composite compared to 15.63 % for non-coated wood after 6 weeks. The samples demonstrated thermal conductivity as low as 0.06025 W/mK and linear Ohmic behavior within the investigated voltage range, rendering it a competitive insulating material. In conclusion, autoclaving and inoculum size play a key role in binding cotton wood waste. The key results render the optimized composite suitable for industrial applications due to its affordability, green manufacturing process, and potential for large-scale production.

Эксплуатационные характеристики древесно-полимерных композитов на основе ацетилированного древесного наполнителя

The demand for composite materials is growing every year. In this regard, the competitiveness of a particular product is determined primarily by the price-quality ratio. The most rational option for the production of wood-filled composites is using the materials with the increased performance characteristics. To date, it is the performance characteristics of modern composite materials that are the most significant, not only for final consumers, but also for manufacturers. In this regard, to improve performance characteristics in the production of wood-filled composites, various methods of pre-treatment of wood are used – thermal modification, acetylation, furfulation, ultra-high-frequency processing, alkali treatment, the use of various additives, etc. A promising way to improve the physical and mechanical properties of wood-filled materials is acetylation, whose mechanism consists in the formation of acetyl groups in wood during processing. To reduce production costs and the cost of the final product, it is possible to use a cheaper precursor (for example, icy acetic acid instead of acetic anhydride) with the possibility of intensifying the impregnation process. This article presents the results of obtaining wood-filled composites based on acetylated birch wood flour with its various proportions in the composition. The effect of introducing acetylated wood filler into the composition on the performance properties of composites (abradability, frost-resistance, flexural strength) has been evaluated in comparison with control samples made from untreated birch wood flour. The effect of acetylation with glacial acetic acid on the structure of birch wood flour has been characterized using Fourier-transform infrared spectroscopy. The IR-spectra of the control and acetylated samples contain absorption bands belonging to the corresponding groups of cellulose and lignin of hardwoods. The abradability and frost-resistance coefficients for a wood-filled composite based on acetylated birch wood flour are on average 1.5–2 times lower for all compositions compared to control samples. The results of the research allow us to conclude that acetylation of wood flour as a method of pre-treatment of the filler in order to improve the performance characteristics of the final product is promising for implementation in the production of wood-filled materials.

Ethanol production from the wood and fruit juice of paper mulberry via simultaneous saccharification and juice co-fermentation under normal and very high gravity conditions

A novel batch simultaneous saccharification and juice co-fermentation (SSJcF) process was investigated using mixtures of PHP (phosphoric acid plus hydrogen peroxide) pretreated wood and fruit juice of paper mulberry tree. All the different substrate mixture configurations evaluated under normal gravity SSJcF (total sugar titer of 180 g/L) significantly improved both ethanol concentration and yield compared to sole simultaneous saccharification and fermentation (SSF) of paper mulberry wood. Among the different mixing ratios, the feedstock mixture with equal sugar content from each substrate resulted in maximum ethanol concentration, yield and productivity of 77.1 g/L, 83.9 % and 1.1 g/L/h, respectively. The external additions of mineral nutrients also had no impact on fermentation performance of the mixture. Furthermore, SSJcF was evaluated under different levels of high gravity (HG) and very high gravity (VHG) conditions. The total sugar titer of 350 g/L at equal contributions from each substrate reached very high ethanol concentration of 147.0 g/L, with yield and productivity of 82.3 % and 1.5 g/L/h, respectively. By implication, the PM wood and fruit juice mixture could serve as suitable low-cost and non-food feedstock alternative to the typical use of sugary and/or starchy feedstocks for VHG fermentation.

In situ pretreatment of wood samples with deep eutectic solvents for enhanced lignin removal and enzymatic Saccharification efficiency optimization

Deep eutectic solvents (DESs) are commonly utilized as an effective pretreatment method for biomass materials, particularly for enhancing the value of lignocellulosic biomass. However, to the best of our knowledge, the utilization of DESs for in situ pretreatment of wood samples has been seldom reported. In this study, the ability of five DESs systems to in-situ pretreatment of balsa wood samples was investigated. Among of them, the Choline Chloride-Ethylene Glycol-P-Toluenesulfonic Acid (ChCl-EG-PTSA) system showing an excellent lignin removal rate (the lignin removal of 87.34 % and cellulose retention of 86.32 %), which is significantly better than the delignification effect of the traditional acid chlorite method (lignin removal of 72,13 % and cellulose retention of 64.57 %). In addition, in the subsequent enzymatic saccharification experiments, after the wood samples were pretreated in situ by the ChCl-EG-PTSA system, the enzymatic saccharification yield of cellulose reached 75.46 %, and the enzymatic saccharification yield of xylose reached 92 %. At the same time, this study also used SEM, FTIR, XPS, TGA and other testing technologies to conduct detailed analysis and characterization of the pretreated samples. This comprehensive analysis unequivocally demonstrated the viability of the ChCl-EG-PTSA system as an environmentally sustainable and efficient approach for pretreating forest biomass. Significantly, this in-situ wood pretreatment strategy significantly lays a robust research groundwork for the development of multifunctional wood fiber composites in subsequent stages.

Hydrothermal enzyme pretreatment on structure and properties of apple branches

Abstract Pretreatment serves as an important step in maximizing the efficient utilization of woody biomass feedstock. This study focused on enhancing the component and structural properties of apple wood to optimize the utilization of apple wood resources effectively. This study presents the optimization of, the apple wood pretreatment system, combining bioenzyme and hydrothermal treatments. This study aimed to investigate the effect of different bioenzyme pretreatment conditions on the components and structural properties of apple wood extract and to analyze the feasibility of enzyme solution reuse. Fourier transform infrared spectroscopy analysis revealed an increase in cellulose content in the wood flour following enzyme treatment. Concurrently, changes in characteristic peaks indicated an increased hemicellulose content and a reduction in lignin content after the pretreatment, correlating with fraction analysis results. Scanning electron microscopy illustrated that the dense structure of the fiber surface was disrupted after treatment. Notably, the results indicated that the recovered biocomposite enzymes exhibited excellent activity, suggesting their potential for reuse.

Enhanced humification of full-scale apple wood and cow manure by promoting lignocellulose degradation via biomass pretreatments

Agroforestry waste and cow manure pollute the environment, of which, agroforestry waste is difficult to degrade. Compost is an effective way to dispose agroforestry waste; however, the low degradation efficiency of lignocellulose in agroforestry waste affects the process of composting humification. This study investigated lignocellulose degradation and composting humification in full-size apple wood and cow manure composting processes by applying different pretreatments (acidic, alkaline, and high-temperature) to apple wood. Simultaneously, physicochemical characterization and metagenome sequencing were combined to analyze the function of carbohydrate-active enzymes database (CAZy). Therefore, microbial communities and functions were linked during the composting process and the lignocellulose degradation mechanism was elaborated. The results showed that the addition of apple wood increased the compost humus (HS) yield, and pretreatment of apple wood enhanced the lignocellulose degradation during composting processes. In addition, pretreatment improved the physicochemical properties, such as temperature, pH, electric conductivity (EC), ammonium nitrogen (NH4+), and nitrate nitrogen (NO3−) in the compost, of which, acid treated apple wood compost (AcAWC) achieved the highest temperature of 58.4 °C, effectively promoting nitrification with NO3− ultimately reaching 0.127 g/kg. In all composts, microbial networks constructed a high proportion of positively correlated connections, and microorganisms promoted the composting process through cooperation. The proportions of glycosyltransferase (GT) and glycoside hydrolase (GH) promoted the separation and degradation of lignocellulose during composting to form HS. Notably, the adverse effects of the alkali-treated apple wood compost on bacteria were greater. AcAWC showed significant correlations between bacterial and fungal communities and both lignin and hemicellulose, and had more biomarkers associated with lignocellulose degradation and humification. The lignin degradation rate was 24.57 % and the HS yield increased by 27.49 %. Therefore, AcAWC has been confirmed to enhance lignocellulose degradation and promote compost humification by altering the properties of the apple wood and establishing a richer microbial community.

Enhancing the durability of reversible wettability on larch wood surfaces through optimized pretreatment methods

The development of superhydrophobic layers on wood is attracting plenty of scientific attention lately in the field of functional wood modification. However, the ability to resist mechanical wear is essential to improve the durability of the functional surface through simple treatment. Hot water, acid, and alkali were initially used to pre-treat larch wood samples, followed by a hydrothermal procedure to deposit zinc oxide (ZnO) nanostructures on the surface of the pretreated wood. Wood that has been pure water hydrothermally processed has a more distinctive ZnO structure with a compact arrangement and rod structure. After pretreatment, the surface contact angle of ZnO wood was greater than 150°, showing excellent superhydrophobic property, while the surface of directly loaded ZnO wood did not. Most importantly, in the test of wear resistance, hot water pretreated ZnO wood showed the optimized performance. The densely packed ZnO nanorods generated by hydrothermal pretreatment exhibit a more stable bond with the wood surface, thereby enhancing the mechanical stability of the wood to some extent both in the sandpaper wear and the tape tearing test. The superhydrophobic modified wood surface also had outstanding self-cleaning talents, which can also easily switch between light and heat caused a reversible shift in the surface wettability. This study offers insight into wood functionalization and addresses the endurance of surface changes on biomass materials.

Fungal loosenin-like proteins boost the cellulolytic enzyme conversion of pretreated wood fiber and cellulosic pulps

Microbial expansin-related proteins, including loosenins, can disrupt cellulose networks and increase enzyme accessibility to cellulosic substrates. Herein, four loosenins from Phanerochaete carnosa (PcaLOOLs), and a PcaLOOL fused to a family 63 carbohydrate-binding module, were compared for ability to boost the cellulolytic deconstruction of steam pretreated softwood (SSW) and kraft pulps from softwood (ND-BSKP) and hardwood (ND-BHKP). Amending the Cellic® CTec-2 cellulase cocktail with PcaLOOLs increased reducing products from SSW by up to 40 %, corresponding to 28 % higher glucose yield. Amending Cellic® CTec-2 with PcaLOOLs also increased the release of glucose from ND-BSKP and ND-BHKP by 82 % and 28 %, respectively. Xylose release from ND-BSKP and ND-BHKP increased by 47 % and 57 %, respectively, highlighting the potential of PcaLOOLs to enhance hemicellulose recovery. Scanning electron microscopy and fiber image analysis revealed fibrillation and curlation of ND-BSKP after PcaLOOL treatment, consistent with increasing enzyme accessibility to targeted substrates.

Microwave wood chip treatment use in chemical pulp manufacturing (technical-economic assessment)

The low permeability of many wood species causes problems in the chemical pulp industry. These include very long cooking times, high chemical consumption, large material losses, high energy consumption, and environmental pollution. New microwave (MW) wood modification technology can provide an increase in wood permeability for liquids and gases that solves many of these problems. MW wood pre-treatment can increase pulp mill throughput, reduce chemical and power consumption, increase pulp quality and yield, and improve environmental performance. Economic modelling of this new technology use in different chemical pulp mill conditions allowed to assess the effect of capital costs, electricity costs, labour costs and other cost components to specific total costs of MW chip processing. MW chip treatment costs for pulp mills with output 50,000 to 500,000 ait dry ton (ADT) per year at electricity cost range US$0.04 to US$0.24/kWh vary in the range from US$17.7 to US$60.8 per air dry ton of pulp. Electricity costs form the most significant part – 51- 69% of the total specific costs of MW chip processing at electricity costs US$0.08 to US$0.12/kWh. New technology applications in different Russian conditions can provide benefits up to 7 – 22 Mil US$ per year for pulp mills with output of more than 200,000 ADT/year. The ecological effect and high economic advantages of this MW technology provide a good opportunity for commercialisation.

Flame retardant effect of lignin/carbon nanohorns/potassium carbonate composite flame retardant on fir pretreated under different methods

Fir wood is widely used in construction, however its thermal degradability and flammability pose significant challenges to its safe use. In this work, we used a new carbonaceous nanomaterial called single-walled carbon nanohorns (SWCNHs), in combination with lignin and potassium carbonate to prepare a composite flame retardant and investigated the effect of different pretreatments on the flame retardant effect of fir wood. After delignification pretreatment and vacuum impregnation of fir wood with the flame retardant, the pk1-HRR and the pk2-HRR decreased by 37.59 % and 25.07 %, THP decreased by 55.71 %, TSP decreased by 59.81 %, COP significantly decreased by 74.02 %, char residual weight increased by 14.11 % compared with new wood (NW), and LOI reached 28.8 %. And the composite flame retardant forms a char layer during burning, which acts as a protective layer. This provides new insights into the application of SWCNHs in wood flame retardancy.

Enzymatic digestibility of lignocellulosic wood biomass: Effect of enzyme treatment in supercritical carbon dioxide and biomass pretreatment

Energy and resource intensive mechanical and chemical pretreatment along with the use of hazardous chemicals are major bottlenecks in widespread lignocellulosic biomass utilization. Herein, the study investigated different pretreatment methods on spruce wood namely supercritical CO2 (scCO2) pretreatment, ultrasound-assisted alkaline pretreatment, and acetosolv pulping-alkaline hydrogen peroxide bleaching, to enhance the enzymatic digestibility of wood using optimized enzyme cocktail. Also, the effect of scCO2 pretreatment on enzyme cocktail was investigated after optimizing the concentration and temperature of cellulolytic enzymes. The impact of scCO2 and ultrasound-assisted alkaline pretreatments of wood were insignificant for the enzymatic digestibility, and acetosolv pulping-alkaline hydrogen peroxide bleaching was the most effective pretreatment that showed the release of total reducing sugar yield (TRS) of ∼95.0 wt% of total hydrolyzable sugars (THS) in enzymatic hydrolysis. The optimized enzyme cocktail showed higher yield than individual enzymes with degree of synergism 1.34 among the enzymes, and scCO2 pretreatment of cocktail for 0.5–1.0 h at 10.0–22.0 MPa and 38.0–54.0 °C had insignificant effect on the enzyme's primary and global secondary structure of cocktail and its activity.

Taxonomic composition and carbohydrate-active enzyme content in microbial enrichments from pulp mill anaerobic granules after cultivation on lignocellulosic substrates

Metagenomes of lignocellulose-degrading microbial communities are reservoirs of carbohydrate-active enzymes relevant to biomass processing. Whereas several metagenomes of natural digestive systems have been sequenced, the current study analyses metagenomes originating from an industrial anaerobic digester that processes effluent from a cellulose pulp mill. Both 16S ribosomal DNA and metagenome sequences were obtained following anaerobic cultivation of the digester inoculum on cellulose and pretreated (steam exploded) poplar wood chips. The community composition and profile of predicted carbohydrate-active enzymes were then analyzed in detail. Recognized lignocellulose degraders were abundant in the resulting cultures, including populations belonging to Clostridiales and Bacteroidales orders. Poorly defined taxonomic lineages previously identified in other lignocellulose-degrading communities were also detected, including the uncultivated Firmicutes lineage OPB54 which represented nearly 10% of the cellulose-fed enrichment even though it was not detected in the bioreactor inoculum. In total, 3580 genes encoding carbohydrate-active enzymes were identified through metagenome sequencing. Similar to earlier enrichments of animal digestive systems, the profile encoded by the bioreactor inoculum following enrichment on pretreated wood was distinguished from the cellulose counterpart by a higher occurrence of enzymes predicted to act on pectin. The majority (> 93%) of carbohydrate-active enzymes predicted to act on plant polysaccharides were identified in the metagenome assembled genomes, permitting taxonomic assignment. The taxonomic assignment revealed that only a small selection of organisms directly participates in plant polysaccharide deconstruction and supports the rest of the community.

Biodegradation of willow sawdust by novel cellulase-producing bacterial consortium from wood-feeding termites for enhancing methane production

This study was designed to develop a cellulase-producing bacterial consortium (CBC) from wood-feeding termites that could effectively degrade willow sawdust (WSD) and consequently enhance methane production. The bacterial strains Shewanella sp. SSA-1557, Bacillus cereus SSA-1558, and Pseudomonas mosselii SSA-1568 exhibited significant cellulolytic activity. Their CBC consortium showed positive effects on cellulose bioconversion, resulting in accelerated WSD degradation. After nine days of pretreatment, the WSD had lost 63%, 50%, and 28% of its cellulose, hemicellulose, and lignin, respectively. The hydrolysis rate of treated WSD (352 mg/g) was much higher than that of untreated WSD (15.2 mg/g). The highest biogas production (66.1 NL/kg VS) with 66% methane was observed in the anaerobic digester M−2, which contained a combination of pretreated WSD and cattle dung in a 50/50 ratio. The findings will enrich knowledge for the development of cellulolytic bacterial consortia from termite guts for biological wood pretreatment in lignocellulosic anaerobic digestion biorefineries.

Poplar Wood Pretreatment Using Deep Eutectic Solvents for Promoting Enzymatic Hydrolysis

Bioethanol produced from lignocellulose is a renewable energy substitute for traditional fossil fuels. Poplar wood as forest waste is popular in bioethanol production. Nonetheless, the complex structure of lignocellulose leads to low reducing sugar and ethanol yields. Thus, lignocellulose pretreatment is necessary to promote enzymatic hydrolysis. Deep eutectic solvents (DESs) have good dissolution capacity, low vapor pressure, a simple synthesis procedure, low synthesis cost and low toxicity. More and more researchers have begun paying attention to the application of DESs in lignocellulose pretreatment. In this work, poplar wood was pretreated using a series of basic DESs based on diol. The effects of the DES species, the basicity of the solvents, the pretreatment temperature and the pretreatment time on the effectiveness of pretreatment and enzyme hydrolysis for poplar wood were investigated, and characterization analysis (Fourier transform infrared spectroscopy, X-ray diffraction and scanning electron microscopy) of poplar wood was carried out to reveal the pretreatment mechanism. The best pretreatment effect was obtained from K: 1, 2-PG, which removed 89.2% and 71.6% of the lignin and hemicellulose, respectively, while preserving 97.5% of the cellulose at 130 °C for 7 h. This enhanced the reducing sugar yield to 82.5% relative to that of the raw sample (3.3%) after 72 h of hydrolysis. The results of the characterization analysis demonstrated that lignin and hemicellulose were removed. Therefore, the DES based on K: 1, 2-PG is a promising solvent for poplar wood pretreatment, and could improve the industrial production of reducing sugar and bioethanol.

Follow-up of solid-state fungal wood pretreatment by a novel near-infrared spectroscopy-based lignin calibration model

Lignin removal plays a crucial role in the efficient bioconversion of lignocellulose to fermentable sugars. As a delignification process, fungal pretreatment has gained great interest due to its environmental friendliness and low energy consumption. In our previous study, a positive linear correlation between acid-insoluble lignin degradation and the achievable enzymatic saccharification yield has been found, hereby highlighting the importance of the close follow-up of lignin degradation during the solid-state fungal pretreatment process.However, the standard quantification of lignin, which relies on the two-step acid hydrolysis of the biomass, is highly laborious and time-consuming. Vibrational spectroscopy has been proven as a fast and easy alternative; however, it has not been extensively researched on lignocellulose subjected to solid-state fungal pretreatment. Therefore, the present study examined the suitability of near-infrared spectroscopy (NIR) for the rapid and easy assessment of lignin content in poplar wood pretreated with Phanerochaete chrysosporium. Furthermore, the predictive power of the obtained calibration model and the recently published ATR-FTIR spectroscopy-based model were compared for the first time using the same fungus-treated wood data set.PLSR was used to correlate the NIR spectra to the acid-insoluble lignin contents (19.9%–27.1%) of pretreated wood. After normalization and second derivation, a PLSR model with a good coefficient of determination (RCV2 = 0.89) and a low root mean square error (RMSECV = 0.55%) were obtained despite the heterogeneous nature of the fungal solid-state fermentation. The performance of this PLSR model was comparably good to the one obtained by ATR-FTIR (RCV2 = 0.87) while it required more extensive spectral pre-processing. In conclusion, both methods will be highly useful for the high-throughput and user-friendly monitoring of lignin degradation in a solid-state fungal pretreatment-based biorefinery concept.

Influence of wood pretreatment, hardwood and softwood extractives on the compressive strength of fly ash-based geopolymer composite

This paper investigated the specific compressive strength (specific strength) of fly ash-based geopolymer composites with four hardwood extractives and two softwood extractives, as well as specific wood extractives. Additionally, the effect of the portion of pine wood (i.e., sapwood and heartwood) and wood pretreatment with NaOH were considered. Geopolymer paste (with extractives) and geopolymer wood composites (GWCs) were cured at 60 °C for 24 h. The samples were stored in a climate chamber (20 °C, 65% RH) for 7 days before finally testing under compression. From the results, the specific strengths of geopolymers with hardwood extractives were not significantly affected. However, geopolymers containing pine extractives showed the most significant reduction in specific strength. There were no significant differences in the specific strengths of geopolymers containing polyphenols and resin acid. Generally, geopolymers containing fatty acids recorded the lowest specific strengths. There was no difference between the GWCs with untreated sapwood and heartwood. However, the wood pretreatment led to a 21% and 10% increase in the specific strengths of GWCs with sapwood and heartwood, respectively. The findings of this study form the basis for improved GWCs production and a wide range of applications for green composite materials.

Automated quantification of fluorescence and morphological changes in pretreated wood cells by fluorescence macroscopy

BackgroundLignocellulosic biomass is a complex network of polysaccharides and lignin that requires a pretreatment step to overcome recalcitrance and optimize valorisation into biobased products. Pretreatment of biomass induces chemical and morphological changes. Quantification of these changes is critical to understand biomass recalcitrance and to predict lignocellulose reactivity. In this study, we propose an automated method for the quantification of chemical and morphological parameters through fluorescence macroscopy, which was applied on wood samples (spruce, beechwood) pretreated with steam explosion.ResultsResults in fluorescence macroscopy highlighted the impact of steam explosion on spruce and beechwood: fluorescence intensity of samples was highly altered, especially for the most severe conditions. Morphological changes were also revealed: shrinkage of cells and deformation of cell walls manifested as the loss of rectangularity or circular shape, for tracheids in spruce and vessels in beechwood respectively. Quantification of fluorescence intensity of cell walls and quantification of morphological parameters related to cell lumens were carried out accurately by applying the automated method onto the macroscopic images. The results showed that lumens area and circularity could be considered as complementary markers of cell deformation, and that fluorescence intensity of the cell walls could be related to morphological changes and to the conditions of pretreatment.ConclusionsThe developed procedure allows simultaneous and effective quantification of morphological parameters and fluorescence intensity of the cell walls. This approach can be applied to fluorescence macroscopy as well as other imaging techniques and provides encouraging results towards the understanding of biomass architecture.

Wood Surface Finishing with Transparent Lacquers Intended for Indoor Use, and the Colour Resistance of These Surfaces during Accelerated Aging.

This work evaluates the effects of accelerated aging on the discolouration of surface-treated spruce wood and oak wood coated with solvent-based polyurethane lacquers, and surface-treated spruce wood coated with water-based transparent coating systems. All concerned coating materials were intended for indoor use. It was also explored how the colour stability of spruce wood and oak wood surfaces treated with solvent-based polyurethane lacquers was affected by wood surface layer modifications with pigment or stain mordants applied before these lacquers. Another issue studied was how the lignin stabilizer admixed into the primer and pigments admixed into the top coating layers affected the stability of water-based coating systems on spruce. The experimental results showed that the accelerated aging process with a simulation of indoor conditions induced significant discolouration of wood surfaces coated with solvent-based polyurethane lacquers and water-based coating systems. There were also confirmed significant impacts of all the studied factors (wood species, lacquer/coating system type, lacquer modification, wood pre-treatment with pigment and stain mordants). The spruce wood surfaces coated with solvent-based polyurethane lacquers were less stable (ΔE = 10-19, dependent on the lacquer type) than the oak surfaces treated in the same ways (ΔE = 4-11). There were also confirmed significant impacts of the particular surface treatment on the colour stability as well as significant impacts of wood surface pre-treatment with pigment and stain mordants (ΔE = 4-17-for spruce wood, and ΔE = 5.5-13-for oak wood). In the case of water-based lacquers, the ΔE values ranged between 3 and 11 (according to the coating system type). The results show that an appropriate UV absorbent combined with an appropriate lignin stabilizer and pigment mordant may enable attaining the required colour stability for a given surface treatment applied on a given wood species.

Effects of NaOH/H2O2/Na2SiO3 Bleaching Pretreatment Method on Wood Dyeing Properties

Bleaching is a common modification method widely used in the industrialization of wood dyeing. Bleaching can regulate the color of the wood, and it also has great effects on the subsequent wood dyeing properties. In this work, three woods, Ayous, Linden, and Poplar, were processed by using the NaOH/H2O2/Na2SiO3 bleach pretreatment method. Then, the pretreated wood and untreated wood were stained separately by means of water bath dyeing with three dyestuffs: blue anthraquinone and red and yellow double-azo dyestuffs. The study mainly focused on the effect of the bleach pretreatment on the color control and dyeing properties of the wood by analyzing the color difference, staining rate, and final dyeing rate of the dyed wood. The results were as follows: For the color difference, the L* and h* values showed increasing tends, while the a*, b*, and c* values showed decreasing trends. For the staining rate, Ayous reached an equilibrium staining rate at 3~4 h, but for the others, this was not obvious. For the dyeing rate, red and blue Linden veneers and blue Ayous veneers were similar to the unbleached ones, while the final dyeing rate of the other veneers was less than that of the original wood, and the staining rate of the Ayous red and yellow veneer, Linden yellow veneer, and Poplar veneer was less than that of the original wood. The final dyeing rate of the Ayous red and yellow veneers, Linden yellow veneer, and Poplar red, yellow and blue veneers decreased by 4.54%, 2.91%, 5.45%, 10.75%, 2.66%, and 9.55%, respectively. In general, the bleach pretreatment made the staining color of the material surface uniform. The dyeing rate increased due to the increase of the veneers’ permeability. Thus, the veneers quickly reached the equilibrium staining rate, but the equilibrium staining rate of some test pieces decreased. This work provides scientific support for the dyeing process.