Wet Particles Research Articles

The Study of Water Content on the Coal Loading Performance of Thin Coal Seam Shearer Drum by Discrete Element Method (DEM)

ABSTRACTAs the main component of thin coal seam shearers, the drum bears the functions of loading and cutting, and its performance has become an important factor restricting mining efficiency and production safety. In response to the problem of low efficiency in installing thin coal seam shearers, this paper uses the Discrete Element Method (DEM) to study the effects of loading methods, helical angle of drum, drum rotation speed, and particle water content on coal loading rate. Research has found that the coal loading performance of the ejection loading method is much higher than that of the pushing loading method. As the helical angle increases, the average loading rate increases. As the rotation speed increases, the loading rate of wet coal particles gradually decreases. During production and thin coal seam mining, special attentions should be paid to the control of helical angle of drum and drum rotation speed. This study has guiding importance for improving the efficiency of thin coal seam mining.

Recent Patents on Particle Wettability Measurement and Improvement

Background: As the coal mining industry becomes more mechanized, it leads to a large number of coal dust particles suspended in the air, polluting the surrounding environment, accompanied by an increase in fine-grained low-rank coal particles and a low recovery rate of a large amount of organic matter in the particles, wasting resources. Objective: The study of particle wettability can have an impact on spray dust reduction and particle flotation efficiency. By adjusting the hydrophilicity of coal powder particles, the generation of suspended coal dust can be effectively suppressed. By adding surfactants, the flotation separation efficiency of coal particles can be improved. Method: This article introduces the measurement method of particle wetting properties and methods to improve the wetting properties of particles, providing a reference for studying the wetting properties of particles Results: The measurement of particle wetting properties is more accurate, simple, and convenient. Improving the wetting properties of particles by adding additives has significant implications for later dust reduction and particle flotation. Conclusion: This thesis provides an important basis for studying the wettability of particles, modifying the wettability and hydrophilicity of particles, providing specific guidance for improving the wettability of particles for spray dust reduction and particle flotation, and greatly improving industrial production efficiency.

Bioavailability Improvement by Atomic Layer Coating: Fenofibrate A Case Study

Biopharmaceutical Classification Systems (BCS) class II drugs show poor solubility and high permeability in the body. Fenofibrate (FF) is a classic example of a BCS class II drug, used to treat high cholesterol and triglyceride (fat-like substances) levels in the blood. Atomic layer coating (ALC) is a surface engineering technology adapted from the semiconductor industry, where metal oxides are coated one atomic layer at a time over the active pharmaceutical ingredients (API) particles. ALC coating was proven to improve the processability, alter the hydrophilicity, improve the stability, and fine-tune the release of drugs. Herein, we report the intervention of ALC coating in enhancing the bioavailability of a poorly water-soluble drug (fenofibrate) in the animal model. The physical properties of uncoated fenofibrate were compared with those of zinc oxide-coated and silicon oxide-coated fenofibrate. Following the application of the coatings, the structural integrity (both chemical stability and solid-state stability) of the active pharmaceutical ingredient (API) remained uncompromised, as corroborated by 1H NMR and powder X-ray diffraction analyses. Notably, zinc oxide-coated fenofibrate exhibited favorable flow characteristics, whereas no discernible enhancement in flow behavior was observed for silicon oxide-coated fenofibrate. The results from contact angle measurements suggest that the silicon oxide-coated fenofibrate exhibits superior wetting behavior, as indicated by a contact angle nearing 0°. The application of ALC demonstrates an enhanced dissolution rate when compared to the uncoated active pharmaceutical ingredient (API) while leaving its equilibrium solubility unaffected. Coating the API with silicon oxide improves particle hydrophilicity and wetting properties, whereas zinc oxide coating aids in particle de-agglomeration, thereby enhancing their interaction with an aqueous medium. In vivo bioavailability studies conducted on rodents and larger animal (dog) models indicate a substantial increase in bioavailability (approximately 2 times) for the silicon oxide-coated API in comparison to the uncoated API, as determined by the area under the curve (AUC). Furthermore, the Cmax values for the silicon oxide-coated API also demonstrate a significant increase (approximately 3 times) over the uncoated API. Notably, an oral subacute toxicity study of ALC silicon-coated fenofibrate revealed no toxic effects attributable to the coating. This study underscores the potential of ALC in augmenting the bioavailability of BCS(II) drugs.

The Evaluation and Detection of the Chemical Bond Between Silane Coupling Agent and Silver Layer on Alkali Activated Fly Ash.

In this study, wettability was employed to evaluate the effect of alkali activation by NaOH on different fly ash (FA) particle sizes. The results indicated that the surface wettability of FA particles with 13.8 μm increased from 0.025 g2/s to 0.034 g2/s after activation by the NaOH solution, which is suitable for silane modification and electroless plating. X-ray photoelectron spectroscopy (XPS) was used to analyze whether three kinds of silane coupling agents coated on FA surfaces could detect the chemical bonds between silane coupling agents coated on the FA surface and silver layers by shortening the plating time. The XPS results demonstrated that N-Ag coordination bonds can be detected by reducing silver plating time to 2 min for Ag-plated FA modified by N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (KH792). However, there were no chemical bonds detected for Ag-plated FA modified by γ-(2,3-epoxypropoxy)propytrimethoxysilane (KH560) and methyltrimethoxysilane (MTMS), even when the satellite peak of Ag disappeared after plating for 80 s. The SEM showed that Ag particles agglomerated on FA surfaces, and even a bare surface was found after modification by KH560 and MTMS, which further proved no chemical bonds between silver layers and the silane coupling agents.

Non-aqueous Pickering emulsions stabilized by natroglaucocerinite-like layered double hydroxides particles

This study explores non-aqueous Pickering emulsions stabilized by natroglaucocerinite-like layered double hydroxides (Zn/Al LDH), featuring two immiscible phases: glycerin (Gly) and various oils (silicone, castor, soybean, or vaseline) over a span of 15 days. The stability of the emulsions was assessed through macroscopic observations of flocculation, creaming, sedimentation, and coalescence. The wettability of the solid particles at the phase interface was analyzed using tensiometry and contact angle measurements, while fluorescence microscopy was used to determine the type of emulsion. Emulsification effectiveness was found to be influenced by the glycerin volume fraction, oil type, and LDH particle concentration. Oils like silicone and vaseline required both a higher LDH concentration and glycerin fraction for complete oil emulsification, whereas castor and soybean oils showed better emulsification at higher glycerin fractions. These findings underscore the potential of LDH as a versatile and eco-friendly solution for applications that demand the reduction or control of specific solvents.

Structure-rheological relationship of capillary protein oleogels: The role of particle wettability

The design of well-structured food colloids and functional interfaces provides new perspectives for developing healthy and sustainable foods in the future. In this study, we show how particle wettability affects the structural features and rheological properties of capillary oleogels, which are formed using colloidal zein particles with varying wettability from 77.8° to 106.7° as building blocks, creating a space-spanning network in oil via capillary attraction. Confocal microscopy was utilized to image the structural heterogeneities in the oleogels caused by variations in particle wettability, while rheological scaling analysis was used to describe the multiscale structural contributions of protein particles within the network. These changes in particle wettability led to large-scale structural heterogeneity and differences in the mechanical strength of the oleogels. As particle wettability increases, both structural homogeneity and mechanical strength improve, forming adjustable network structures from the capillary state (θ > 90°) to the pendular state (θ < 90°). The fractal dimensions of these oleogels also increases, suggesting that the fractal structural features within both inter- and intra-floc clusters become more densely packed. The results indicate that the structural features and mechanical properties of capillary oleogels can be tailored by modifying the wettability of protein particles to suit specific applications.

Demulsification of Pickering emulsions: advances in understanding mechanisms to applications.

Pickering emulsions are ultra-stable dispersions of two immiscible fluids stabilized by solid or microgel particles rather than molecular surfactants. Although their ultra-stability is a signature performance indicator, often such high stability hinders their demulsification, i.e., prevents the droplet coalescence that is needed for phase separation on demand, or release of the active ingredients encapsulated within droplets and/or to recover the particles themselves, which may be catalysts, for example. This review aims to provide theoretical and experimental insights on demulsification of Pickering emulsions, in particular identifying the mechanisms of particle dislodgment from the interface in biological and non-biological applications. Even though the adhesion of particles to the interface can appear irreversible, it is possible to detach particles via (1) alteration of particle wettability, and/or (2) particle dissolution, affecting the particle radius by introducing a range of physical conditions: pH, temperature, heat, shear, or magnetic fields; or via treatment with chemical/biochemical additives, including surfactants, enzymes, salts, or bacteria. Many of these changes ultimately influence the interfacial rheology of the particle-laden interface, which is sometimes underestimated. There is increasing momentum to create responsive Pickering particles such that they offer switchable wettability (demulsification and re-emulsification) when these conditions are changed. Demulsification via wettability alteration seems like the modus operandi whilst particle dissolution remains only partially explored, largely dominated by food digestion-related studies where Pickering particles are digested using gastrointestinal enzymes. Overall, this review aims to stimulate new thinking about the control of demulsification of Pickering emulsions for release of active ingredients associated with these ultra-stable emulsions.

The importance of surface composition and wettability on the dissolution performance of high drug loading amorphous dispersion formulations

One of the limitations with an amorphous solid dispersion (ASD) formulation strategy is low drug loading. Hydrophobic drugs have poor wettability and require a substantial amount of polymer to stabilize the amorphous drug and facilitate release. Using grazoprevir and hypromellose acetate succinate as model drug and polymer respectively, the interplay between particle surface composition, particle wettability, and release performance was investigated. A hierarchical particle approach was used where the surfaces of high drug loading ASDs generated by either solvent evaporation or co-precipitation were further modified with a secondary excipient (i.e., polymer or wetting agent). The surface-modified particles were characterized for drug release, wettability, morphology, and surface composition using two-stage dissolution studies, contact angle measurements, scanning electron microscopy, and X-ray photoelectron spectroscopy, respectively. Despite surface modification with hydrophilic polymers, hierarchical cPAD particles did not consistently exhibit good release performance. Contact angle measurements showed that the secondary excipient had a profound impact on particle wettability. Particles with good wettability showed improved drug release relative to particles that did not wet well, even with similar drug loadings. These observations underscore the intricate interplay between particle wettability and performance in amorphous dispersion formulations and illustrate a promising hierarchical particle approach to formulate high drug loading amorphous dispersions with improved dissolution performance.

Evaluation of mechanical and tribological properties of Cu-based friction materials reinforced by 3D mesh structure

Cu-based friction materials (CBFMs) are widely used in brake system such as High-Speed Trains and Wind Power Generation, its mechanical and tribological properties are of vital importance for the stable and safe operation. In this study, CBFMs holding 3D mesh structure were designed and fabricated by wet granulation and particle coating technology. Stress and temperature fields were obtained by finite element simulation. After that, the mechanical and tribological properties were investigated. The results showed that 3D mesh structure can enhance the compressive strength of CBFMs to 34.56 % and reduce wear rate to a large extent. This study was expected to open up a new direction in enhancing comprehensive performances of CBFMs without changing its composition.

Measurement and prediction of void fraction and pressure drop during air drying process of wet particle packed bed

This study aimed at development of a pressure drop prediction method at a drying process by flowing air through a wet particle packed bed saturated with distilled water. At first, the pressure drop measurement during the drying process of the wet particle packed bead of glass sphere was carried out, and a method for predicting the pressure difference of the bed was proposed by investigating the effect of liquid saturation on the bed void fraction. It was clarified that the effect could be predicted by a simple model by considering liquid bridges formed between particles. Next, the liquid saturation when the measured pressure difference suddenly decreased was investigated as the residual saturation. The value was like that of past research. Finally, considering the effect of liquid saturation on the bed void fraction and the influence of the residual saturation on the relative permeability of liquid phase, more than 90 % of all pressure drop data could be predicted with an error of less than ±15 %. Furthermore, in the range where the gas-phase velocity was large, it was important to predict the pressure difference considering the change of the bed void fraction and the residual saturation.

Comparison of non-reactive solute transport models for the evaluation of fluid flow in packed beds with implications for heap leaching practice

This study investigated the effects of mean particle size fraction, bottom particle size, particle porosity and wettability on solution scale preferential flow behaviour via step input tracer tests in drip irrigated, narrowly and mixed-sized beds under steady state fluid flux. Nine solute transport models were used to quantify this behaviour reflected in the residence time distribution (RTD) profiles. Four were empirical models: three compartmental model configurations (CM-1, CM-2, CM-3) and tanks-in-series (TIS) model. The remainder five models were semi-empirical: advection dispersion (AD), piston exchange (PE), piston exchange - diffusion variant (PE-D), piston dispersion and exchange (PDE) and piston dispersion and exchange - diffusion variant (PDED). The model fit results showed that the mono-porosity TIS, AD and CM-2 models were the worst performers, while the dual porosity PDE and novel PDE-D models achieved the lowest average error values across the various systems. Higher levels of particle wettability coupled with capillary effects produced peculiar RTD curves that were relatively more difficult for the mono-porosity models to simulate. The model parameters investigated included the longitudinal dispersion coefficient (Dds), dead to total volume fraction (VD/VT), dynamic to total saturation fraction (βd/βT), overall mass transfer coefficient (Kma) and maximum diffusional pore length (X). The results showed that an increase in the average particle size within the beds led to higher VD/VT, Dds and X values, but lower βd/βT and Kma values. These indicate an overall increase in solution scale preferential flow behaviour. Decreased capillary suction and connectivity between particle pores and inter-particle voids were deemed responsible for the results. Higher levels of particle porosity acted as a buffer against these effects. Overall, the results highlight the benefit of the addition of fines (0.1–1 mm particles) during the agglomeration process in heaps to help reduce solution scale preferential flow behaviour and increase liquid hold-up. This is more necessary when the ore has low to moderate levels of porosity (surface area: <2 m2/g) and will also increase the modelling options available as most models performed better fitting data from such beds.

Nanoscale particle-droplet coalescence-induced jumping on superhydrophobic surfaces: Insights from molecular dynamics simulations

The removal of solid particles from superhydrophobic surfaces via coalescence-induced droplet jumping has gained increasing attention. However, the underlying mechanisms, especially the nanoscale dynamics of particle-droplet coalescence, remain largely underexplored. In our research, we employ molecular dynamics simulations to investigate the influences of the radius, wettability, and arrangement of solid particles on the particle-droplet jumping velocity and energy conversion efficiency. We observe notable rotational motions during the jumping events. Our findings reveal that the arc length of the wetted area on spherical particles and the spreading time of droplets exhibit a power-law relationship. As the particle-to-droplet radius ratio increases, the jumping velocity and energy conversion efficiency initially increase but subsequently decrease. Moreover, enhanced particle wettability leads to an increase in jumping velocity while a slight decrease in translational energy conversion efficiency. The velocities of coalescence-induced particle-droplet jumping at the nanoscale are consistent with predictions from the momentum model. Significantly, our results show that the rotationally symmetric multi-particle arrangements can effectively enhance the jumping velocity and energy conversion efficiency, thus improving particle removal efficiency. Our study not only deepens the understanding of coalescence-induced particle-droplet jumping behaviors, but also provides a foundation for developing more effective particle removal strategies on superhydrophobic surfaces.

Preparation and size control of epoxy resin multilevel structures with SiO2 particles

In the process of preparing porous epoxy materials using reaction-induced phase separation (RIPS), the introduction of an appropriate amount of SiO2 particles enables the control of the phase separation behavior of the system and its ultimate phase structure. This study examined the role of SiO2 particles in the preparation and size control of epoxy resin multilevel structures by analyzing the phase separation and reaction kinetics in an epoxy resin blend system and characterizing the ultimate phase structure. It was found that fumed SiO2 particles (0–3 wt%) added to the DGEBA/DDCM/PEG200 blends resulted in significant interfacial stabilization, delaying phase separation. With an increase in the fumed SiO2 particle content, the phase structure stopped evolving at an earlier stage of phase separation. In addition, the fumed SiO2 particles dispersed in the porogen-enriched phase helped to stabilize the system, i.e., preventing or slowing down the segregation and aggregation of the components in the system, which may inhibit secondary phase separation in the porogen-enriched phase. When 350 nm SiO2 particles were used, an increase in the particle size resulted in a larger phase structure. The SiO2 particles were dispersed within the pore-forming agent phase, increasing the proportion of the pore-forming agent and exerting an occupancy effect, which diminished with decreasing SiO2 particle size and increasing hydrophobicity. Notably, the surface of the epoxy porous material skeleton was decorated with small pits formed by the acid etching of the SiO2 particles, and this multilevel structure contributed to the specific surface area. The multilevel structure can be precisely controlled by adjusting the size, content, and wettability of the SiO2 particles. The results of this study are universal and instructive for the preparation of porous materials using a phase separation method in combination with solid particles.

Investigation of the Compressive Strength and Void Analysis of Cement Pastes with Superabsorbent Polymer.

This study aimed to experimentally investigate the compressive strength and air voids of cement pastes with varying dosages of Superabsorbent Polymer (SAP) and water-to-cement (w/c) ratios. Cement pastes were prepared using three different w/c ratios of 0.4, 0.5, and 0.6, along with different dosages of SAP ranging from 0.2% to 0.5% by weight of cement. Additionally, SAP was introduced in two forms: dry and wet. After casting the cubes, two distinct curing conditions were employed: curing at a temperature of 20 °C with a Relative Humidity (RH) of 60% (Curing 1), and water curing (Curing 2). The results revealed that the addition of SAP increased early strength when subjected to Curing 1, followed by a decrease in later strength. On the other hand, samples with SAP and water curing exhibited higher strength compared to those without SAP, especially with w/c ratios of 0.4 and 0.5. However, at a w/c ratio of 0.6, nearly all samples showed a reduction in strength compared to those without SAP. Furthermore, air void analysis was performed on all samples cured for 28 days using an image analysis technique. The samples containing wet SAP resulted in a higher total air content compared to the samples with dry SAP. Additionally, the incorporation of wet SAP in cement paste led to lower specific surface areas and a higher spacing factor than the samples with dry SAP. These findings suggest that the clumping of wet SAP particles during presoaking resulted in coarser air voids compared to the samples containing dry SAP.

Application of Multivariate Tromp Functions for Evaluating the Joint Impact of Particle Size, Shape and Wettability on the Separation of Ultrafine Particles via Flotation

Froth flotation predominantly separates particles according to their differences in wettability. However, other particle properties such as size, shape or density significantly influence the separation outcome as well. Froth flotation is most efficient for particles within a size range of about 20–200 μm, but challenges arise for very fine or coarse particles that are accompanied by low recoveries and poor selectivity. While the impact of particle size on the separation behavior in flotation is well known by now, the effect of particle shape is less studied and varies based on the investigated zone (suspension or froth) and separation apparatus used. Beyond these complexities, many particle properties are correlated, making it challenging to analyze the isolated impact of individual properties on the separation behavior. Therefore, a multidimensional perspective on the separation process, considering multiple particle properties, enhances the understanding of their collective influence. In this paper, the two-dimensional case is studied; i.e., a parametric modeling approach is applied to determine bivariate Tromp functions from scanning electron microscopy-based image data of the feed and the separated fractions. With these functions it is possible to characterize the separation behavior of particle systems. Using a model system of ultrafine (&lt;10 μm) particles, consisting of either glass spheres or glass fragments with different wettability states as the floatable fraction and magnetite as the non-floatable fraction, allows for the investigation of the influence of descriptor vectors consisting of size, shape and wettability, on the separation. In this way, the present paper contributes to a better understanding of the complex interplay between certain descriptor vectors for the case of ultrafine particles. Furthermore, it demonstrates the benefits of using multivariate Tromp functions for evaluating separation processes and points out the limitations of SEM-based image measurements by means of mineral liberation analysis (MLA) for the studied particle size fraction.

Study on the Water Absorption Characteristics of Anthracite Particles after Immersion in Water.

Reducing pollution caused by coal dust has always been a hot issue in the coal mining industry, and the water absorption of coal particles plays an important role in dust reduction. To study the relationship between different immersion time and the water absorption of coal particles, the substance content of coal particles after immersion was analyzed and water absorption characterization of coal particles was carried out by X-ray diffraction (XRD), water absorption calculations, and water absorption measurements. The results indicate that immersion can alter the material content of coal particles, leading to a decrease in the content of soluble mineral kaolinite, thereby affecting the wettability of coal particles. Notably, the longer the immersion time, the higher the water absorption rate of the particles, indicating a more significant water absorption effect. Furthermore, there is a negative correlation between particle sizes and water absorption of coal particles. The research results provide a theoretical reference for reducing coal dust pollution and improving the efficiency of dust suppression through spray.

A numerical study on the effect of particle surface wettability on homogeneous and heterogeneous condensation processes in supersonic flows

Supersonic separators are an emerging device for processing natural gas impurities. Natural gas contains solid particulate impurities in addition to gaseous impurities, which can trigger heterogeneous condensation within the supersonic separator. There is a lack of research on the effect of particle wettability on supersonic condensation flow, although there have been studies on the effect of particle surface wettability on heterogeneous condensation in this area. Therefore, in this paper, the supersonic condensation flow is modeled considering the contact angle, and the effects of particle contact angle on heterogeneous condensation and homogeneous condensation are investigated separately. The results show that homogeneous condensation is inhibited and heterogeneous condensation is promoted by decreasing the particle contact angle. The reason is the smaller contact angle leads to the reduction of the free energy barrier for heterogeneous nucleation, which makes the conditions for heterogeneous nucleation lower and condensation more likely to occur.

Full-scale study on the coupling settling behavior of droplets and PM10 particles based on the CLSVOF method and wetting experiments

Coal mines produce large quantities of dust during production and transportation of coal, especially respirable particulate matter of diameter < 10 µm (PM10). This not only jeopardizes the health of workers but also pollutes the environment. Currently, spraying is the most commonly used dust reduction technology. Traditional spraying techniques use pure water; however, the wetting and condensing of dust by pure water droplets is poor, resulting in low dust reduction efficiency. To address this issue, we used orthogonal tests to determine the optimal ratio of composite dust-reducing agents. Using the coupled level set and volume of fluid (CLSVOF) method, we investigated the dynamic wetting process of PM10 when using solutions of dust-reducing agents. We found that a particle size ratio of ≥ 2 and an initial velocity of droplets of 20–40 m/s resulted in optimal wetting and encapsulation of dust particles by droplets. We then conducted macroscopic experiments and found that the settling efficiency of PM10 reached 88.98 % when using a 1.5-mm caliber fine atomizing nozzle and a spray pressure of 6 MPa. Our findings reveal the dynamic wetting law of droplets and dust during the process of spray dust reduction, which could lead to improved efficiency of dust-reducing agents and better management of respirable dust. These findings will help to improve clean production in coal mines and the occupational health of coal miners.

Effect of combining swirling devices on drying of wet particles in spouted beds: Experiment and simulation

Through comparing the drying characteristics of the conventional spouted bed (CSB), the spouted bed with a swirling blade (ASB), and the spouted bed with a combination of a swirling blade and a swirling nozzle (ASNSB), the influence of swirling devices on the drying effect was investigated. In the experiments, various operating parameters were changed to comprehensively discuss the differences in drying rate among these spouted beds. Based on the experiments, the drying process of ASNSB was simulated by CFD. The gas-solid two-phase flow and mass transfer during the drying process were systematically analyzed. The experimental results demonstrate that, compared with CSB, the introduction of swirling devices in ASB and ASNSB effectively promotes the flow of particles and increases the drying rate, especially when the filler mass is low and the particle size is large. Furthermore, the drying promotion effect of the ASNSB is more pronounced at low temperatures and high gas flow rates. The simulation results show that in the drying process of ASNSB, mass transfer mainly occurs on both sides of the conical region, and the axial swirling blade changes the direction of gas flow and promotes the mixing of particles.

Ignition Mechanism of a Wet Particle of Woody Biomass

Ignition Mechanism of a Wet Particle of Woody Biomass