Double-layer primary support is proposed to control the deformation of surrounding rock in tunnels within weak geological conditions, where engineering challenges such as large deformations, tunnel faces, and arch collapse are encountered. This approach is based on the principle of combined resistance and release. A combined approach of numerical modeling and on-site surveillance was utilized to analyze the displacement and stress state of the tunnel support structure at different construction stages of primary support for the second layer, using Xiejiapo Tunnel as an engineering case. The findings indicate that the implementation of two-layer primary support can mitigate the progression of large deformations effectively in weak surrounding rock; the sooner the primary support for the second layer is applied, the better the deformation control, and the later the application takes place, the more effectively the tension in the surrounding rock is diminished, whereby the self-supporting capacity of surrounding rock comes into its own. The force of the shotcrete is reduced. Considering the structural deformation and stress state, as well as combination of resistance and release, it is best to implement the primary support for the second layer 10 feet behind the primary support for the first layer.
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