Treatment of extremely saline water such as the brine rejected from reverse osmosis water desalination plants, and produced water from shale oil and non-conventional gas extraction, is considered a global problem. Consequently, in this work, hollow fiber membrane distillation (HFMD) is experimentally evaluated for desalinating extremely saline water of a salinity ranging from 40,000 to 130,000 ppm. For the purpose of comparison, the HFMD is also tested for desalinating brackish (3000–12,000 ppm) and sea (25,000–40,000 ppm) water. Firstly, the HFMD is tested at two values of feed water temperature (65 and 76 °C) and flow rate (600 and 850 L/h). The experimental results showed that the HFMD productivity significantly increases when the temperature of feed water increases. Increasing the feed water flow rate also has a positive effect on the productivity of HFMD. It is also concluded that the productivity of the HFMD is not significantly affected by increasing the salt concentration when brackish and sea water are used. The productivity also slightly decreases with increasing the salt concentration when extremely saline water is used. The decrement in the productivity reaches 27%, when the salt concentration increases from 40,000 to 130,000 ppm. Based on the conducted economic analysis, the HFMD shows a good potential for desalinating extremely saline water especially when the solar collector is used as a heat source. In this case, the cost per liter of freshwater is reduced by 21.7–23.1% when the evacuated tube solar collectors are used compared to the system using electrical heaters. More reduction in the cost per liter of freshwater is expected when a high capacity solar-powered HFMD plant is installed.
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