Abstract This research investigates the impact of sulfuric acid-water solutions on the physico-chemical characteristics of ethylene propylene diene monomer rubber (EPDM), thermoplastic vulcanizates (TPV), and ECO TPV materials. We evaluated the deterioration of these materials by subjecting them to acidic environments and using methods such as differential scanning calorimetry (DSC), volume and weight measurements, hardness measures, and scanning electron microscopy (SEM). The samples were submerged in solutions of H2SO4 with concentrations of 1M, 0.1M, and 0.001M at a temperature of 90°C for a duration of 1000 h. The results indicated that EPDM had superior chemical and thermal stability, accompanied by negligible changes in weight and volume. The TPV exhibited moderate stability, however the ECO TPV showed severe deterioration, as seen by major increases in weight and volume, as well as notable changes in DSC profiles. Surface degradation and cracking, especially in ECO TPV samples, were observed using SEM investigation. The hardness results indicated little changes in hardness after exposure to the various chemical aging techniques. The results indicate that EPDM and TPV are better suited for use in acidic conditions, such as fuel-cell systems. However, ECO TPV may need extra stabilization in order to enhance its endurance.
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