Compared to other areas of the IC engine, the working condition of piston attracts the most attention rather than any part in IC engine due to its complexity. Pistons have undergone many significant material and topographic changes since their first industrial introduction to overcome these working conditions. It is being said that electric vehicles will take over the world, but until the Lithium-ion battery remains, there will always be a shortage for batteries. Taking this as an assumption and the fact that carbon neutral fuel is currently in development, our goal is to make the piston lighter and more durable to make it future ready. In this research article, our objective is to substantiate and analyze the stress distribution of the piston with various [1] piston crown designs, namely, [1] flat top and dome top; integrated with various synthetic and alloy materials, namely, Titanium alloy, [2] Aluminum alloy, [3] Super magnesium, and [4] 3D Graphene. [5] Static Structural and Steady state thermal analysis is performed on these pistons using ANSYS R2 2022 software, while designing is performed on AutoCAD 2020 software. This article presents and analyses [5] thermal stress analysis and damages due to pressure application. Results are displayed comparing based on [5,6,7] total deformation, Von-mises strain, Von-mises stress, strain energy, normal elastic strain, normal stress, total heat flux and directional heat flux. Result is concluded by comparing to find the most preferable material for the piston in an engine. The preference is given based upon weight reduction, strength, and future scope of the material.
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