The working life of heat exchanger multispan tube bundless, and similar components subjected to flow-induced virabtion, is heavily dependent on nonlinear interaction between the loosely supported tubes and their supports. Therefore, reliable wear prediction techniques must account for a number of factorscontrolling impact-sliding tube response, such as tube support gap, contact stiffness impact damping, Coulomb friction and squeeze film effect at supports. Tube fretting wear potential risk may then be adequately quantified by an equivalent wear work rate. In this paper, a simple model is presented which accounts for the key aspects of dry friction and is well suited to the efficient explicit numerical integration schemes, specifically through nonlinear modal superposition. Extensive parametric two-dimensional simulations, under random vibration induced byflow turbulence, are presented. Also, the effect of permanent tube-support preload, arising from cross flow drag, tube-support masalignment and thermal expansion, is investigated. Results show that frictional forces consistently reduce wear work rates, which decreasefor higher values of the coefficient of friction. Indeed, such reductions may be extremely important for the limiting case when preload and frictional forces rate of sufficient magnitude to overcome dynamic forces, preventing tube-support relative motion.
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