Vertical Flame Test Research Articles

One pot gamma radiation mediated interfacial engineering of P-N synergistic flame retardant and antibacterial cellulose fabric: novel fabrics for future applications

AbstractThe work describes an ionizing radiation mediated, toxic solvent free interfacial engineering of a novel Phosphorus-Nitrogen functionalized bifunctional cotton cellulose fabric (BCF) endowed with flame retardant (FR) and antibacterial properties. Monomers bis[2-(methacryloyloxy)ethyl] phosphate (B2MEP) and [2-(methacryloyloxy)ethyl]trimethylammonium chloride (MAETC) in different proportions were co-grafted onto cellulose fabric via 60Co radiation mediated Simultaneous Irradiation Grafting Process (SIGP) to incorporate Phosphorus and Nitrogen functionalities. Effects of radiation dose, monomer concentration on the grafting yield (GY) were investigated and samples were characterized using TGA, ATR-FTIR, XRD, SEM–EDX, EDXRF, CHN Elemental Analysis and XPS analytical techniques. Limiting oxygen index (IS:13501/ASTM D 2863) and vertical flammability tests (IS11871-1986) were conducted to establish the halogen free, P-N synergistic FR properties of the fabric. All the co-grafted samples were observed to possess LOI values in excess of 30%, while BCF (1:2) (GY = ~ 44%) demonstrated LOI of 32% with the least char length of 74 mm in the vertical flammability tests. Tear strength studies were carried out as per ASTMD 1424-09. Antibacterial assay revealed that the fabric possessed activity against both gram positive (S. aureus) and gram negative (E. coli) organisms, with BCF (1:4) (GY = ~ 48%) demonstrating complete killing of ~ 5 log cycles for both microorganisms in 24 h. BCF retained its FR and antibacterial properties even after multiple washing cycles. With its bonafide green credentials, durability and unique properties, multifunctional BCF fabric prepared under optimized conditions of P/N ratio > 1.7 and GY ~ 45% can be a potential candidate for future applications.

Effects of Anchovy, Mussel, and Shrimp Powders on the Flame Retardancy of Bacterial Cellulose

ABSTRACT This study aims to fabricate bacterial cellulose with improved flame retardancy by applying anchovy, mussel, and shrimp powders. The elemental analysis confirmed that raw marine powders contained nitrogen and sulfur elements which could play important roles in enhancing the flame retardancy of bacterial cellulose. Thermogravimetric analysis revealed the improved thermal stability of bacterial cellulose following entrapping and crosslinking of the marine powders. The fabricated bacterial celluloses with marine powders had similar levels of flame retardancy as that of bacterial cellulose treated with a commercial flame-retardant, sodium metasilicate nonahydrate, which was confirmed by the vertical flammability test and limiting oxygen index. The char morphology analysis revealed intumescent char on the surface of the samples, confirming the effect of marine powders on the flame retardancy of bacterial cellulose. Moreover, the marine powders were entrapped and crosslinked with bacterial cellulose nanostructures, and the chemical and crystalline structures of bacterial cellulose were retained. This study proposes an efficient method to improve the flame retardancy of bacterial cellulose by introducing marine powders via the combined entrapment and crosslinking method.

Phytic acid-induced durable fire-proof and hydrophobic complex coating for versatile cotton fabrics

To address the current development requirements for multifunctional cotton fabrics, a phytic acid-induced flame-retardant hydrophobic coating containing nitrogen (N), phosphorus (P), and silicon (Si) was grafted on the surface of cotton fabrics using a facile step-by-step immersion method. The limiting oxygen index value improved to 31.2 %, decreasing to 26.7 % after 50 laundering cycles, while the fabric remained self-extinguishing effect in the vertical flammability test and showed a water contact angle of 126.1°. Cone calorimetry test showed that the modified fabric could not be ignited at the irradiation heat flux of 35 kW/m2. When the irradiation heat flux was raised to 50 kW/m2, there was a significant decline in the peak heat release rate of the modified cotton fabric, which decreased by 43.2 % to a remarkably low value of 114.0 kW/m2, indicating excellent flame-retardant properties. The analysis of the flame-retardant mechanism uncovered that the modified coating exhibited a significant dual flame-retardant mechanism involving both the gaseous phase and the condensed phase. Additionally, the oil-water separation tests revealed that the separation efficiency of the modified cotton fabrics was as high as 97.1 % and remained around 96 % after 10 cycles, which made them reusable for the clean-up of hazardous chemicals.

Development of sustainable flame-retardant bio-based hydrogel composites from hemp/wool nonwovens with chitosan-banana sap hydrogel

Flame retardant (FR) finishing is crucial for developing protective textiles, traditionally relying on halogen, phosphorus, and phosphorus-nitrogen chemistries, which have limitations like toxicity and fabric stiffening. Innovative approaches such as nanotechnology, plasma treatments, and natural resource-based finishes are being explored to achieve sustainable FR textiles. This study presents the development and comprehensive characterization of hydrogel composites made from nonwoven fabrics composed of various hemp/wool blends (70/30, 80/20, and 90/10). The nonwoven fabrics were treated with a chitosan hydrogel incorporating banana sap to enhance their properties. Scanning electron microscope (SEM) examined the surface morphology and structural integrity of the composites, while Fourier transform infrared spectroscopy (FTIR) identified chemical interactions and functional groups. Differential scanning calorimeter (DSC) revealed thermal properties, water absorbency tests demonstrated hydrophilicity, mechanical testing assessed tensile strength, and vertical flammability tests evaluated fire resistance. SEM and FTIR revealed a successful coating of chitosan hydrogel with banana sap inclusions onto the hemp/wool nonwoven fabric, forming a composite structure. DSC analysis suggests higher chitosan content and hemp fiber ratio (like 70/30) lead to increased thermal stability of hydrogel composites. Higher chitosan concentrations in the hydrogel significantly improve the flame-retardant properties of hemp/wool nonwoven fabrics by reducing char length and enhancing protective char layer formation, with banana sap further promoting charring. These results indicate that the developed composite can be effectively used in flame-retardant textiles.

Enhanced flame retardancy and thermal insulation of epoxy resins composites incorporated with ammonium polyphosphate and ionic liquids loaded CuO-ZnO hollow spheres

Epoxy resin, as a thermosetting polymer material with good performance, has been limited in application due to its high flammability. In this investigation, porous CuO-ZnO hollow spheres (CZHS) were prepared by a hydrothermal method. By incorporation with ionic liquids loaded CuO-ZnO hollow spheres (CZHS@Ils) and ammonium polyphosphate (APP) into epoxy resin (EP) matrix, a new composite flame retardant material, named as EP/7.5APP/1.5CZHS@ILs, was developed for improvement of their thermal insulation and flame retardancy. The thermal conductivity of EP/7.5APP/1.5CZHS@ILs was measured to be 0.0197 W m −1 K −1, which is lesser than that of APP incorporated epoxy resin (EP/APP), demonstrating good thermal insulation capability. The flame retardancy were assessed using the limiting oxygen index (LOI) test, the Vertical flame testing (UL-94) test, and the cone calorimeter (CC) test. The results obtained from LOI test show that the EP/7.5APP/1.5CZHS@ILs has good flame retardancy with a LOI value of up to 28, better than that of pure EP which has a LOI value of 19.2. Moreover, a V-0 level of the EP/7.5APP/1.5CZHS@ILs was observed from the UL-94 test. The peak heat release rate (PHRR) was reduced to 257.9 kW m−2, which is 74.8 % lower than that of the pure EP. Such results are attributed to the synergy effect of CZHS@ILs and APP which offers the epoxy resin excellent flame retardancy. Taking advantages of the excellent thermal insulation, flame retardancy and better mechanical properties, the as-resulted EP/7.5APP/1.5CZHS@ILs may hold great potential for future thermal insulation and flame-retardant applications of energy saving building.

Fabrication of Laminated Electrospun Fire˗Resistant Phosphorylated Poly(Vinylalcohol) Membrane for Enhanced Firefighter Safety

AbstractThe current study focuses on the creation of breathable and fire˗retardant fibrous membranes using phosphorylated poly(vinylalcohol) (PPVA) via the electrospinning method, with a specific interest in their application for structural firefighter clothing. Poly(vinylalcohol) (PVA) was phosphorylated to enhance its inherent flame resistance. Optimization of reaction conditions, including time and temperature, was conducted to achieve a solution suitable for electrospinning. The flame resistance of PPVA was confirmed through vertical flammability tests, with thermogravimetric analysis indicating a significant increase in carbonaceous char formation during PPVA decomposition compared to unmodified PVA. The limiting oxygen index also exhibited a notable increase from PVA to PPVA. Furthermore, the study established optimal operating conditions for producing uniform fibers, considering parameters such as polymer concentration, feed rate, tip to collector distance, and applied potential difference. The PPVA membrane demonstrated superior water vapor transmission rates compared to PVA, indicating enhanced breathability. The entire fabrication process utilized an environmentally friendly water‐based solvent. Additionally, a moisture‐cum‐thermal barrier layer (MCTB) was developed by laminating the PPVA fibrous membranes with microporous polytetrafluoroethylene and further with needle punch‐spunlaced OPAN fabric. Experimental assessments of the MCTB layer revealed satisfactory breathability and thermal performance, surpassing the standard requirements of 35 cal/cm2 for structural firefighting configuration.

Single overall ‘H-shaped’ multifunctional compound achieves fire safety, durability, enhanced strength, and smoke suppression of cotton fabrics

Challenges currently faced by phosphorus-based flame retardants for cotton fabrics include reduced fabric strength after treatment, high smoke release during combustion, formaldehyde release from commercial phosphorus-based flame retardants and poor flame retardant durability after treatment. In the present work, a P/N/B synergistic flame retardant TBST is synthesized using phosphoric acid, cyanuric acid, boric acid, pentaerythritol, etc. The phosphorus‑nitrogen‑boron atomic ratio is 2:3:1, and it is successfully prepared on cotton fabric to prepare TBST/Cotton. When the weight gain rate is 29.8 %, the LOI value is 41.6 ± 0.3 %, indicating that TBST/Cotton has excellent flame retardant performance. At the same time, in the vertical flame test, the length of residual carbon is 5.6 cm. In addition, the THR and HRR are reduced by 58.4 % and 91.9 % respectively compared to Cotton, indicating that TBST/Cotton has excellent combustion performance. In addition, compared to the residual carbon content of Cotton at 710 °C, the residual carbon content of TBST/Cotton in nitrogen increased by 27.79 %. For a 30 % increase in weight, the increase in longitudinal mechanical strength is 23.1 %. Inferred the decomposition mechanism and flame retardant mechanism of TBST/Cotton. TBST/Cotton has the advantages of good flame retardant durability and enhanced mechanical properties, and the reinforcement mechanism of TBST has been speculated.

A system with efficient flame retardant and antibacterial properties for the development of exceptional durable functional cotton fabrics

Phosphorus-based flame retardants are widely employed in the study of flame retardancy for cotton fabrics due to their halogen-free nature and high efficiency. The addition of nitrogen and other elements can further enhance flame retardant properties through synergistic effects. However, the synthesis of flame-retardant multifunctional additives based on phosphoramidic ammonium salts has been scarcely reported. In this study, a halogen-free and formaldehyde-free phosphoramidite ammonium salt was synthesized as a synergistic flame retardant multifunctional additive. This compound, with phosphorus as the primary flame retardant element and a nitrogen-containing guanidine group, was used to modify cotton fabrics. The treated fabrics exhibited enhanced flame retardant and antibacterial properties. Notably, cotton fabrics treated with a 17.9 % weight gain showed a damaged length of 4 cm in the vertical flame test, and the LOI value increased to 41.5 %, remaining at 27.3 % even after 50 washing cycles. The results of the cone calorimeter test (CCT) revealed that the peak heat release rate (PHRR) and total heat release (THR) of treated cotton were 30.35 kW/m2 and 5.46 MJ/m2, respectively, representing reductions of 87.04 % and 36.07 % compared to untreated cotton. Physical performance tests indicated only a slight decrease in the strength and whiteness of the cotton fabrics, while softness increased after treatment. Moreover, the treated cotton fabric exhibited excellent antibacterial properties, with antibacterial rates of 99.26 % against E. coli and 98.54 % against S. aureus.

Construction of a durable, halogen-free, and phosphorus-free flame retardant cotton fabric system with hydrophobic properties by phase separation and interface polymerization

Inspired by the synthesis of polyurethane, a multifunctional fabric with hydrophobic and long-lasting flame retardancy was prepared through the phase separation and interfacial reaction process between PEI (polyethyleneimine)/BX (borax) aqueous solution and isocyanate terminated polydimethylsiloxane (PDMS-NCO) in tetrahydrofuran solution. The limit oxygen index of the treated fabric increased from 18.0 % to 33.7 %, and the total heat release decreased by 34.2 %. The enhancement of flame retardant performance and thermal stability is attributed to the enhanced char-forming capacity. After 50 cycles of water washing, the cotton fabric can still pass the vertical flammability test because of the curing effect of PDMS-NCO on functional additives. Furthermore, SEM analysis revealed that the formation of nano-rough structures on the fibers was promoted by phase separation, thus leading an increased water contact angle of sample to 139°. The materials utilized in this modified process do not contain elements such as F, Cl, Br, and P, indicating its potential as an environmentally friendly methodology for fabric functionalization.

A high-efficiency and durable flame retardant for cotton fabrics: Ammonium ethyl acryloylphosphoramidate

The ammonium ethyl acryloylphosphoramidate (AEA) was synthesized by acrylamide, ethanolamine, and phosphorus oxychloride; the nuclear magnetic resonance (NMR) and Fourier transform infrared spectroscopy (FTIR) were applied to analyze the structure of AEA molecule. Using the dip-cure process to treat raw cotton (RC) with AEA flame retardant, the finished fabric had excellent flame retardancy. The cone calorimeter, thermogravimetric, FTIR, and vertical flame tests illustrated finished fabrics underwent synergistic and condensed-phase flame retardation. The finished fabric also had excellent durability, and the higher the sealing degree of phosphorus atoms, the higher the durability. The limiting oxygen index (LOI) of RC-AEA3-20 (raw cotton finished with 20 wt% AEA3) reached 45.4 %. However, the LOI only dropped to 34.9 % after 50 laundering cycles under the AATCC 61–2013 3 A standard. The excellent durability and FTIR analyses of finished fabrics suggested that the –N–P(=O)–O–C– covalent bond was formed between flame retardant and cellulose. This covalent bond exhibited a p–π conjugation effect, enhancing the stability of –N–P(=O)–O–C– bond, improving the durability of finished fabrics. In conclusion, adding reactive groups into flame retardants, like CH2=CH– and –N–P(=O)–O−NH4+, could increase the durability of finished cotton fabrics.

Self-crosslinking phosphorus-containing durable flame retardants for cotton fabrics

The phosphorus-containing flame retardant that can enter the interior of cotton fiber and has self-crosslinking ability was designed and synthesized. The flame retardant contains two components, 2-(1-(dimethoxy phosphoryl)-2,5, 8-Triazectridecyl) phosphonate starch (PTPS) and 4-(hydroxymethyl)-10-((3-((5-(hydroxymethyl)-10-((3-((tris(hydroxymethyl)phosphonio)methyl)ureido)methyl)-2,6,8,12,14,18-hexaaza-4,10,16-Triphosphanonadecane (BPTP). The structure of PTPS and BPTP were detected by NMR and FTIR, and the results showed that the synthesis of PTPS and BPTP was successful. During the treatment, cellulose was first endowed with -NH groups. Then PTPS molecule and BPTP molecule were grafted onto cellulose through the reaction of P-CH2OH groups and -NH groups. After 50 laundering cycles (NFPA2112–2012 standard), the limiting oxygen indexes (LOIs) of the fabrics treated with 35 wt% CFN-PB and 30 wt% CFN-PB were 28.80% and 27.30%, respectively, and passed the vertical flame test (VFT). Compared with the raw cotton, the peak heat release rate (PHRR), the total heat rate (THR) and the flame growth rate (FGR) of the CNF-PB treatment fabric were reduced by 62.90 %, 29.43 % and 62.91 % respectively. These indicate that the flame retardant PB could be firmly fixed on the fibers and show good flame retardancy durability. In the VFT, and cone calorimetry test, the CFN-PB treated fabric showed the condensed phase flame retardant mechanism.

Further Understanding of Phytic Acid–Based Deep Eutectic Solvents as Flame Retardants: COSMO Simulation, Physical Characterization, and Vertical Flame Testing

Further Understanding of Phytic Acid–Based Deep Eutectic Solvents as Flame Retardants: COSMO Simulation, Physical Characterization, and Vertical Flame Testing

Enhancing flame retardancy and multi-functionalization of environmentally friendly cotton fabrics with a polydimethylsiloxane-based polyurethane

Phosphorus-containing flame retardants are prone to result in the buildup of biotoxins, while halogen flame retardants easily lead to hazardous gases. Therefore, it is crucial to develop a multifunctional flame-retardant cotton fabric without phosphorus and halogen. Herein, single-ended hydroxy-terminated polydimethylsiloxane (PDMS-ID) was synthesized through single-ended hydrosilicone oil and 1,4-butanediol, followed by the preparation of a waterborne polyurethane (RWPU) containing side chain polydimethylsiloxane through the reaction of PDMS-ID with isocyanate prepolymer. Characterization data shows that its particle size distribution is relatively dispersed while maintaining good emulsification performance. Based on this, a halogen-free and phosphorus-free multifunctional flame retardant cotton fabric (COF-BBN@RWPU) was successfully prepared through treatment with boric acid/borax/3-aminopropyltriethoxysilane solution and subsequent RWPU encapsulation. In vertical flammability test (VFT), COF-BBN@RWPU has a char length of 57 mm and a limiting oxygen index (LOI) of 42.3 % with a 11 % weight gain while pure cotton was burned through with a LOI of 18.0 %. In addition, the total heat release and total smoke release of COF-BBN@RWPU decreased by 80.0 % and 47.2 %, compared with pure cotton. Additionally, COF-BBN@RWPU can achieve a maximum contact angle of 140.1° with an oil-water separation rate of 98.4 %. This study presents an eco-friendly approach to achieving the multifunctionality of cellulose fabrics.

Investigation of weave influence on flame retardancy of jute fabrics

Abstract In the present work, seven different weave-structured jute fabrics were treated using an organophosphorus-based flame-retardant (FR) chemical (ITOFLAM CPN) along with a cross-linking agent (KNITTEX CHN) by the pad–dry–cure method. The flammability properties were determined by vertical and horizontal flammability tests and limiting oxygen index (LOI). The flame-spread and after-glow time in the vertical flammability test were calculated to be zero seconds on the FR-treated fabrics while the untreated fabrics were completely burnt. The burn rate in the horizontal flammability test is also measured at zero seconds on the FR-treated fabrics. The highest LOI (43.33) is found in the Twill-3/1 and 4-ends Irregular Satin fabrics, while other fabrics had similar LOI (40) results after FR treatment. The maximum char length (71 and 74 mm) was determined in the warp and weft directions of the Plain-1/1 fabric, while an average minimum char length was found for Twill-2/2 fabrics. Despite the significant improvement in FR performance, it strongly affects the tensile properties of FR-treated fabrics. A substantial loss of tensile strength loss was measured in all treated fabrics; however, the highest loss (77%) was examined for the Plain-1/1 fabric, and the lowest loss of strength (60%) was in the Basket weave (Matt)-4/4 fabric.

Construction of fully bio‐based flame retardant and antibacterial coating on polyester fabric with chitosan and ammonium phytate

AbstractIn this work, a flame retardant and antibacterial coating was constructed on the surface of polyester (PET) fabric by a simple layer‐by‐layer self‐assembly method based on chitosan (CS) and ammonium phytate (APA). The introduction of the coating significantly improved the flame retardant, anti‐dripping, and antibacterial properties of PET fabrics. The PET fabric that has been treated exhibits a limiting oxygen index of 34.6%. During the vertical flame test, it forms an expanded char layer, reduces the damage length to 3.4 cm, and produces no molten drops. The cone calorimeter test results revealed that the peak heat release rate of the treated PET fabric decreased by 62.0%. Additionally, the finished PET fabric has significant antibacterial properties against Escherichia coli, a slight increase in tensile breaking strength, and a slight decrease in whiteness index. This study presents a fully bio‐based, simple, and effective method for flame retardant, anti‐dripping, and antibacterial finishing of PET fabrics.

Construction of composite self-assembly coating based on chitosan for enhancing the flame-retardant and antibacterial performances of cotton fabric

In this work, the step-by-step dip-coating (SBS) method was used to effectively improve the drawback of LBL by reducing the construction of a multilayer polyelectrolyte. Bio-based flame retardants, phytic acid (PA), and chitosan (CS) were further self-assembly on the surface of cotton fabric treated by epichlorohydrin-modified aramid nanofibers (AEP), ionic liquid (IL), and Cu ion. The pure cotton fabric was immersed in each dipping liquid only once, improving fire safety and antibacterial performance. The treated cotton self-extinguished with a 59 mm char length in the vertical flammability test, and the limiting oxygen index (LOI) value increased from 18.5 % to 38.5 %. The result of the cone calorimeter test (CCT) revealed that the fire hazard of flame-retardant cotton noteworthy declined (e.g., ~44.1 % and 55.4 % decline in peak heat release rate (pHRR) and total heat release rate (THR)). Conspicuously, the treated cotton exhibited a remarkably inhibiting effect on E. coli and S. aureus activity. The cotton fabric after flame-retardant finishing exhibited excellent fire safety and antibacterial performance.

Improved mechanical and fire-retardant properties of fiber-reinforced composites manufactured via modified resins and metallic thin films

Fiber-reinforced polymeric composites have been extensively used in different industrial applications because of their excellent mechanical and other properties but have lower tolerance levels for fire and lightning damage. The thermal, mechanical, and electrical conductivity of these composites can be substantially increased using some thin metallic films for higher fire resistance. The objective of this study was to develop fire-retardant fiber-reinforced composites using modified resins and metallic copper (Cu) thin films and test and characterize the mechanical and thermal properties of these prepared composites. Standard hand wet layup process was used to manufacture composite panels, and then the flame retardant and other physical and chemical properties were determined before and after resin modification and surface metal film coatings. These modified resins and the conductive metallic films of the composite provided superior flame retardancy and higher mechanical strength. The prepared composite panels made from modified epoxy via 9,10-dihydro-9-oxo-10-phosphaphenanthrene-10-oxide (DOPO) inclusion and with metallic surface coatings passed the UL-94 vertical flame testing with a V-0 rating. This composite achieved an average flexural strength of 344.2 MPa, a mean tensile strength of 400.82 MPa, and a shear strength of 6.54 MPa for single lap shear joint studies. Fractography results also show better bonding of the matrix and fiber with no significant damage. This study may open new opportunities in various composite industries.

THE USE OF BORIC ACID AND ANTIMONY OXIDE AS AUXILIARY MINERALS WITH HUNTITE HYDROMAGNESITE TO IMPROVE FLAME RETARDANT PROPERTIES OF WOODDUST COMPOSITES

Boric acid, antimony oxide minerals and huntite hydromagnesite minerals were used as auxiliary minerals in wood composites to change their flammability features. Composite samples were prepared by using different ratios of sawdust, huntite, hydromagnesite, antimony and boric acid combinations. The obtained samples were characterized by scanning electron microscopy (SEM) analysis to determine the structural and morphological properties of the composites. Thermal behavior of the composites was determined by differential thermal analysis-thermogravimetry (DTA-TG). Tensile and three-point bending tests were performed to understand the mechanical properties. Finally, the flame retardant performance of the samples was observed according to UL94 vertical flammability tests. It was concluded that wood composites containing inorganic minerals gained resistance against fire, a good synergistic effect was obtained in different additive types

Empowering the flame retardancy and adhesion for various substrates using renewable feedstock

Developing biobased flame retardant adhesives using a green and simple strategy has recently gained significant attention. Therefore, in this study, we have orange peel waste (OPW) and Acacia gum (AG) phosphorylated at 140 °C to synthesize biomass-derived flame retardant adhesive. OPW is a biomass material readily available in large quantities, which. Has been utilized to produce an eco-friendly, efficient adhesive. Functionalized polysaccharides were used as a binder rather than volatile, poisonous, and unsustainable petroleum-based aldehydes. The P@OPW/AG green adhesive exhibited a higher tensile strength of 11.25 MPa when applied to cotton cloth and demonstrated versatility across various substrates such as glass, cardboard, plastic, wood, and textiles. Additionally, this bio-based robust adhesive displayed remarkable flame-retardant properties. To optimize its flame retardancy, three tests were employed: the spirit lamp flame test, the vertical flammability test (VFT), and the limiting oxygen index (LOI) test. The P@OPW/AG-coated cotton fabric achieved an impressive LOI result of 42 %, while the VFT yielded a char length of only 4 cm. Additionally, during the flame test, P@OPW/AG coated cloth endured more than 845 s of continuous flame illumination. This work offers a sustainable and fire-safe method for creating environmentally friendly high-performance composites using a recyclable bio-based flame-retardant OPW/AG glue.

Thermal stability and flame retardancy of cotton fabric coated with PVA-boric acid-cellulose nanofiber hybrid: Role of chemical interactions

An ecofriendly, polymer coating to impart fire retardancy to cotton fabric is introduced in the current study. Polyvinyl alcohol-boric acid-cellulose nanofiber (PVA-BA-CNF) hybrid coating with different compositions of boric acid and 2.5 wt% cellulose nanofiber (CNF) were coated over cotton fabric. The CNF used in the study was extracted from onion skin, an agricultural waste. The nanofibrous morphology of extracted CNF was confirmed from Transmission Electron Microscopic (TEM) images. The surface morphology of treated cotton was compared with that of bare cotton using scanning electron microscope (SEM) and optical microscope (OM). The dispersion of the coating formulation over the cotton fabric and the porosity after coating were confirmed. Chemical interactions developed in the coating formulations were characterized by Fourier transform infrared spectroscopy (FTIR). In addition to hydrogen bonding established between the coating formulation and cotton fabric, the existence of chemical bonding (B-O-C) between the components of the coating formulation and between the crosslinked coating and cotton fabric has been evident. The thermal stability of the coated cotton fabrics was evaluated using thermogravimetric analysis (TGA). The high char residue recorded for PVA-BA-CNF coated fabric, especially with 17phr BA content indicated the efficiency of crosslinked coating matrix in enhancing the thermal stability of the cotton fabric. The coated cotton degraded in two stages and with a different degradation kinetics than that of uncoated cotton fabric. Flame retardant performance of the coated fabric has been evaluated by vertical flammability tests and pyrolysis combustion flow calorimetry (PCFC). The peak temperature of heat release rate (pHRR) showed 32 % reduction for PVA-BA-CNF coating with 17phr BA content compared with pure cotton indicating a decreasing flame spreading rate due to the inhibition of oxygen diffusion by chemically crosslinked PVA-BA-CNF coating.