Nanoparticle deposition in nanofluid boiling can significantly impact heat transfer efficiency. However, there is still much to be uncovered regarding the heterogeneity of micro-structures in nanoparticle deposition and how to quantitatively model variations in deposition layer thickness. To gain a deeper understanding, we conducted experiments where single boiling bubbles were grown from an artificial micro-cavity in SiO2 nanofluids with varying concentrations and durations under a constant heat flux. Our results reveal that the nanoparticle deposition region increases with concentration and boiling duration. Notably, while the deposition morphology is irregular near the bubble nucleation site, it becomes more uniform further away from the bubble nucleation site. We believe that the heterogeneity in the micro-structure of the deposition layer is due to differences in the evaporation time of the liquid microlayer at different positions, variations in its thickness beneath a single boiling bubble, and dependency of nanoparticles Brownian motion on temperature. Additionally, the thickness of the deposition layer decreases as the distance from the nucleation site increases. To accurately describe this variation in thickness, we have proposed a semi-empirical correlation based on the liquid microlayer evaporation theory and the conservation of mass of nanoparticles beneath a single boiling bubble. The thickness of the nanoparticle deposition layer is determined by the number of growing bubbles, liquid density, initial thickness of the liquid microlayer, local nanoparticle concentration, and local nanoparticle stacking density. This study provides valuable insights into optimizing micro-structures or thickness of the deposition layer, leading to improved nanofluid boiling heat transfer.
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