To promote the use of piezoelectric smart structures in aero-engine blades, this paper introduces a novel method for optimizing the layout of piezoelectric elements on the blade's surface and an active vibration control method, along with vibration suppression tests. A preprocessing method is introduced for the point cloud data of in-service blades to reconstruct the blade surface. An improved parameter-adaptive differential evolution algorithm is proposed to optimize the layout of piezoelectric actuators and sensors and accurately identify the hysteresis nonlinear model of piezoelectric elements. A Hammerstein model is constructed by cascading an asymmetric Bouc-Wen model with an ARX model to describe the rate-dependent hysteresis nonlinear characteristics of piezoelectric elements. An improved variable step-size FxLMS algorithm is proposed to balance the relationship between convergence speed and steady-state error in the control algorithm. The proposed layout optimization and vibration control algorithm are validated experimentally on an experimental platform under various disturbances, with results showing improved performance of the proposed VSS-FxLMS algorithm in terms of convergence and efficiency.
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