Valorization of waste as a sustainable food additive to produce value-added products is a recent interest. De-oiled sesame flour (DSF) is underutilized despite its rich protein, fiber, and phenols content. Pasta has a poor nutritional value but is a good vehicle for fortification. Therefore, pasta was enriched with DSF at 10%, 20%, and 30%, in addition to 5% yellow pepper flour (YPF) to improve the taste (S10, S20, and S30, respectively). The enriched pasta was compared to control pasta (S0) made from 100% durum wheat semolina concerning the sensory attributes, cooking quality, physicochemical properties, and microstructure. S20 pasta demonstrated good cooking properties and a texture profile similar to the control, with high sensory appeal. It had the lowest cooking loss (7.60±0.10), gumminess (39.50±5.12 g), and chewiness (0.62±0.09 mJ), the highest water absorption and volume expansion (101.30±1.27% and 295.00±7.07%), a shorter cooking time (10.05±0.71 min) and hardness (73.00±5.66 g), with a moderate cohesiveness (0.54±0.03) (p<0.05). DSF increased the protein content of the enriched pasta significantly compared to the control (14.40±0.57g to 16.90±0.57g versus 13.20±0.28 g/100g). Besides, the protein quality was improved by adding 20% DSF: The essential amino acid index increased from 62.76±0.05% to 73.11±0.95% in S20 (p<0.05). Furthermore, the antioxidant activity was increased from 1.67±2.12% (control) to 28.75±1.53% (S20) (p<0.05). Besides, iron, calcium, and zinc were increased considerably (p<0.05). De-oiled sesame flour at 20% (S20) is a promising additive for pasta producers that offers acceptable physical changes, high nutritional value, and enhanced protein quality compared to control.
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