Vacuum Frying Research Articles

Effect of vacuum frying on main physicochemical and nutritional quality parameters of pineapple chips

AbstractBACKGROUND: Slices of MD‐2 pineapple hybrid were vacuum fried at 24 kPa according to a central composite experimental design that simultaneously varied frying time (6.3–7.7 min) and temperature (106.3–117.7 °C). Major physicochemical and nutritional quality factors were measured and modelled using a second‐order polynomial equation.RESULTS: Moisture content, water activity aw, colour parameters L*, C* and H* and total vitamin C content decreased while total phenolic content and dehydroascorbic acid content increased with increasing frying time and temperature. Oil content, hardness and hydrophilic antioxidant capacity reached minimum values near the centre of the experimental field. By superimposing contour curves, it was determined that processing conditions of 6.9 min frying time and 112 °C frying temperature produced pineapple chips with a golden colour (L*≥ 60, C*≥ 50, H*≥ 80), an aw of less than 0.29, a moisture content of about 4% and a hardness of less than 1.9 N, giving rise to a crispy texture. Oil content was about 20% (d.b) and residual total vitamin C content (∼90 mg per 100 g wet basis (w.b.)) was high. Phenolic compound content was about 150 mg gallic acid equivalents per 100 g w.b. and antioxidant capacity was around 22 µmol Trolox equivalents g−1 w.b.CONCLUSION: Vacuum frying is a dehydration process that produces healthy fruit snacks which partially preserve the fruit's original colour and nutritional compounds and have a high hydrophilic antioxidant capacity. Copyright © 2008 Society of Chemical Industry

Optimization of Vacuum Microwave Predrying and Vacuum Frying Conditions to Produce Fried Potato Chips

The effects of vacuum microwave predrying and vacuum frying conditions on the quality of vacuum-fried potato chips were studied. Both the moisture content and oil content of potato chips decreased with increasing vacuum microwave predrying time. During vacuum frying, the moisture content of potato chips decreased with increasing frying temperature and time, while the oil content increased. Statistical analysis with response surface regression showed that the moisture content, oil content, and breaking force of potato chips were significantly (P<0.05) correlated with vacuum microwave predrying time, frying temperature, and frying time. Based on surface responses and contour plots, optimum conditions were vacuum microwave predrying time of 8–9 min, vacuum frying temperature of 108–110°C, and vacuum frying time of 20–21 min.

Effect of Vacuum-Microwave Predrying on Quality of Vacuum-Fried Potato Chips

The effects of vacuum microwave predrying on the quality of vacuum-fried potato chips were studied. The results showed that vacuum microwave predrying had a significant effect on moisture and oil contents, as well as color parameters and structure of potato chips. Vacuum microwave predrying significantly decreased the oil and moisture contents of vacuum-fried potato chips. The rates of both mass transfer phenomena (water loss and oil uptake) that take place during the vacuum frying of potato chips decrease due to the vacuum microwave predrying. The vacuum microwave predrying had a negative effect on color of potato chips, which decreases the L value of potato chips and increases Hunter a and b values. Breaking force of fried potato chips is also significantly (P < 0.05) affected by the drying pretreatment, which decreases the breaking force at the beginning of predrying and then increases with vacuum microwave predrying time.

Comparison between atmospheric and vacuum frying of apple slices

Vacuum deep-fat frying is a new technology that can be used to improve quality attributes of fried food because of the low temperatures employed and minimal exposure to oxygen. In this paper atmospheric and vacuum frying of apple slices were compared, in terms of oil uptake, moisture loss and color development. In addition, some apple slices were pre-dried (up to 64% w.b.) before vacuum frying to determine the overall effect. To carry out appropriate comparisons between both technologies equivalent thermal driving forces were used in both processes (Δ T = 40, 50, 60 °C), keeping a constant difference between the oil temperature and the boiling point of water at the working pressure. Vacuum frying was shown to be a promising technique that can be used to reduce oil content in fried apple slices while preserving the color of the product. Particularly, drying prior to vacuum frying was shown to give the best results. For instance, when using a driving force of Δ T = 60 °C, pre-dried vacuum fried slices absorbed less than 50% of the oil absorbed by atmospheric fried ones. Interestingly, a strong relationship between water loss and oil content was observed in both technologies, allowing the extension of observations that have been made for atmospheric frying.

Storage Stability of Carrot Chips

Water activity combined with the glass transition temperature can be used to predict the shelf life of foods. Water sorption isotherms and glass transition as a function of moisture content were determined for carrot chips after vacuum frying. The GAB model was fitted to the measured sorption data while the Gordon Taylor equation was used to model the water plasticization effect. The critical moisture content and the critical water activity at which the glass transition occurs were obtained at selected storage temperatures. The changes in moisture content, fat content, water activity, breaking force, β-carotene content, ascorbic acid, and acid value of vacuum-fried carrot chip at selected storage temperatures (0, 10, 25°C) during a 6-month storage period were investigated. The estimated shelf life of carrot chip, defined by the degradation time of the acid value at different storage conditions, was determined.

Acrilamida en patatas fritas: Revisión actualizada

The announcement made by Swedish researches in April 2002 concerning the detection of acrylamide in many different foods, has generated a great deal of scientific publications coming from different parts of the world. The wide spectra of subjects studied includes: the kinetics of the formation and degradation of the acrylamide, the mechanisms proposed for its reduction; the analytical methods and techniques used for its determination and the experimental results obtained either with model systems or by industrial processing in the case of potato crisps and french fries. This review is focused on the state-of-the-art related to the occurrence of acrylamide in foods submitted to heat treatments in industrial operations such as frying, baking, toasting and extrusion. This review also considers the application of potato pre-treatments such as washing, blanching, and immersion in acid solutions. Special emphasis is placed on the differences between atmospheric frying and vacuum frying and on the health risks related to acrylamide intake through common foods.

Effect of Various Pretreatments on the Quality of Vacuum-Fried Carrot Chips

Carrot slices were subjected to the following four different pretreatments prior to vacuum frying: (1) blanching, (2) blanching and air drying, (3) blanching and osmotic dehydration, (4) blanching, osmotic dehydration, followed by freezing. The effects of these pretreatments on the physicochemical properties and fat distribution in vacuum-fried carrot chips were also investigated. There were significant differences in the total yield, amounts of carotenes, vitamin C, and the color values of carrot chips following different pretreatments (P < 0.05). Pretreatment significantly affected the water content, fat content, and water activity of carrot chips (P < 0.05), while there were no significant differences in the breaking force of carrot chips treated with different pretreatments (P > 0.05). Spearman correlation analysis showed a high positive correlation between the fat content of carrot chips and the initial water content of carrot slices. The fat distribution pattern depended on the initial water content and the structure of the material left by water evaporation.

Physicochemical Properties Changes of Donuts During Vacuum Frying

Vacuum frying was explored to cook donuts and compared to the conventional atmospheric frying. A temperature of 190°C was used for atmospheric frying. Three vacuum levels (3, 6, and 9 kPa vacuum) with three temperature levels (150, 165, and 180°C) were used for vacuum frying. The effects of initial moisture content (IMC), vacuum level and frying temperature on physicochemical properties, such as moisture loss, oil absorption, and quality were investigated. The properties of fried donuts were significantly affected by IMC. Under vacuum frying, volume and total color changes were affected by frying temperature; and oil uptake was affected by vacuum and frying temperature. Frying temperature and vacuum were not directly related to the final moisture content (MC) of donuts. There was no relationship between MC and fat content of donuts. Donut texture was directly related to the vacuum and frying temperature.

KINETICS OF ACRYLAMIDE FORMATION DURING TRADITIONAL AND VACUUM FRYING OF POTATO CHIPS

ABSTRACT Acrylamide is considered a carcinogen in animals and a possible carcinogen in humans. It has been found in starch‐rich foods cooked at high temperatures. Vacuum frying (10 Torr) was investigated as a possible alternative to reduce acrylamide formation in potato chips. The cultivar Atlantic was used to determine the kinetics of acrylamide formation during traditional and vacuum frying at different temperatures. There was a 94% decrease in acrylamide content when potatoes were fried to the same final moisture content (1.5% ± 0.3% w.b.) under vacuum compared to those fried under atmospheric conditions. Acrylamide accumulation under vacuum frying was modeled using first‐order kinetics (during traditional frying, the logistic kinetic model was used). The behavior of the kinetics of acrylamide content in potato chips fried under the two processes was different mainly because of the different temperatures used. During traditional frying, higher temperatures are used (150 to 180C) and acrylamide after some time is produced but starts degrading, producing a constant level of acrylamide content at longer times. During vacuum frying (10 Torr), acrylamide increased exponentially (but at lower levels) for all frying times.

Sorption Isotherms of Vaccum-Fried Carrot Chips

The moisture sorption isotherms for carrot chips after vacuum frying were determined using a gravimetric technique at 10, 25, and 40°C and fitted with BET, GAB, Smith, Halsey, Henderson, and Peleg models. A nonlinear least-squares regression program was used to determine the models constants. The Peleg, Halsey, and GAB models were found to best represent the experimental data throughout the entire water activity range.

Effects of processing conditions on the quality of vacuum‐fried carrot chips

AbstractThe effects of pretreatment and vacuum frying conditions on the quality of fried carrot chips were studied. The moisture and oil contents of fried carrot chips were significantly (p &lt; 0.05) reduced when blanched carrot slices were pretreated by immersion in fructose solution and freezing prior to vacuum frying. Furthermore, more uniform porosity was observed on the vertical cross‐section of carrot chips when examined by scanning electron microscopy. During vacuum frying, the moisture content, colour and breaking force of carrot chips decreased while the oil content increased with increasing frying temperature and time. However, there was no apparent change in Hunter ΔE with time when the frying temperature was below 100 °C and the frying time was below 25 min. Results of this study suggest that vacuum frying at moderate temperature (90–100 °C) for 20 min can produce carrot chips with lower moisture and oil contents as well as good colour and crispy texture. Copyright © 2005 Society of Chemical Industry

Vacuum Frying of Carrot Chips

Vacuum frying is an alternative method to produce high quality vegetable or fruit chips. The effect of frying temperature and vacuum degree on moisture content, oil content, color, and texture of fried carrot chips were investigated. During the early stage of vacuum frying, the rate of moisture removal and oil absorption increased with increasing frying oil temperature and degree of vacuum. Statistical analysis of the color data showed that there were no significant differences P > 0.05) in lightness (L), redness (a), and yellowness (b) of carrot chips as a function of vacuum degree and temperature. The breaking force of carrot chips decreased with increasing frying temperature and vacuum degree. The statistical analysis also showed that there were no significant differences P < 0.05) in the breaking force as a function of temperature, but the breaking force was significantly (P < 0.05) affected by the vacuum degree.

Reduction of Acrylamide Formation in Potato Chips by Low‐temperature Vacuum Frying

ABSTRACT: Potatoes and other foods that have a high content of the amino acid asparagine and a high accumulation of reducing sugars are subject to the formation of acrylamide upon frying. The objectives of this research were (1) to analyze the level of acrylamide formed during deep‐fat frying of potato chips and (2) to evaluate means of reducing acrylamide in potato chips by using different potato cultivars and vacuum frying. Several potato cultivars were used in this research, including Innovator (I), NDTX 4930–5W (N), ATX 854 04–8W (ATw), Atlantic (A), Shepody (S), ATX847806–2Ru (ATr), and White‐Rose (W). An electric bench‐top (atmospheric conditions)‐type fryer was used to fry the potatoes. Three temperatures were used: 150 °C, 165 °C, and 180 °C. The vacuum frying experiments were performed at 118 °C, 125 °C, and 140 °C and a vacuum pressure of 10 Torr. The potatoes were sliced (1.5‐mm thick) and fried for different lengths of times. For potatoes fried at 165 °C (for 4 min) at atmospheric conditions, the acrylamide contents were 5021 ± 55 ppb (W), 552 ± 25 ppb (I), 358 ± 50 ppb (N), 397 ± 25 ppb (ATw), 646 ± 55 ppb (A), 466 ± 15 ppb(S), and 537 ± 14 ppb (ATr). Vacuum frying reduced acrylamide formation by 94%. Results showed that both cultivar and modified frying systems can play an important role in reducing acrylamide formation in fried potatoes. As the frying temperature decreased from 180 °C to 165 °C, acrylamide content in potato chips reduced by 51% during traditional frying and by 63% as the temperature decreased from 140 °C to 125 °C in vacuum frying. Increased frying time increased acrylamide formation during traditional frying for all temperatures and frying methods analyzed. However, the effect on acrylamide concentration was greater for the traditional frying than the vacuum frying. Keywords: acrylamide, vacuum, frying, potato, temperature

Vacuum frying of potato chips

Vacuum frying was tested as an alternative technique to develop low oil content potato chips. The effect of oil temperature (118, 132, 144 °C) and vacuum pressure (16.661, 9.888, and 3.115 kPa) on the drying rate and oil absorption of potato chips and on the product quality attributes such as shrinkage, color, and texture was investigated. Furthermore, the characteristics of the vacuum-fried potato chips (3.115 kPa and 144 °C) were compared to potato chips fried under atmospheric conditions (165 °C). During vacuum frying, oil temperature and vacuum pressure had a significant effect on the drying rate and oil absorption rate of potato chips. Potato chips fried at lower vacuum pressure and higher temperature had less volume shrinkage. Color was not significantly affected by the oil temperature and vacuum pressure. Hardness values increasedwith increasing oil temperature and decreasing vacuum levels. Potato chips fried under vacuum (3.115 kPa and 144 °C) had more volume shrinkage, were slightly softer, and lighter in color than the potato chips fried under atmospheric conditions (165 °C). It was concluded that vacuum frying is a process that could be a feasible alternative to produce potato chips with lower oil content and desirable color and texture.

Effects of processing conditions on the quality of vacuum fried apple chips

The effects of pretreatment and processing conditions on the quality of vacuum fried apple chips were studied. As blanched apple slices were pretreated by immersing in fructose solution and freezing prior to vacuum frying, more uniform porosity was observed on the surface (or cross-section) of apple chips as examined by scanning electron microscopy (SEM). During vacuum frying, the moisture content and breaking force of apple chips decreased with increasing frying temperature and time while the oil content increased. The L values of fried apple chips decreased apparently with increasing frying temperature. However, when apple slices were fried at 100°C for up to 20 min, both a and b values increased rapidly. Statistical analysis with the central composite rotatable design showed that the moisture content, oil content, color, and breaking force of apple chips were significantly (P⩽0.05) correlated with concentration of immersing sugar solution, frying temperature and frying time. Based on surface responses and contour plots, optimum conditions were: vacuum frying temperature of 100–110°C, vacuum frying time of 20–25 min, and immersing fructose concentration of 30–40%.

Effect of vacuum frying on the oxidative stability of oils

AbstractThe purpose of this study was to evaluate frying oil quality with different assessment methods during vacuum frying of carrot slices. In six consecutive days, palm oil, lard, and soybean oil were fried under vacuum at 105°C for 20 min each hour in an 8‐h shift. Peroxide value, acid value, carbonyl value, total polar components, dielectric constant (Food Oil Sensor reading), viscosity, and fatty acid composition were used to evaluate the quality of these oils. Results showed that palm oil and lard possess greater thermal stability than soybean oil. The decrease in C18:2/C16:0 ratio was greater for soybean oil than the other two oils. Of the assessment methods used, peroxide value, carbonyl value, total polar components, and dielectric constant all showed good correlation with frying time and between each other. Viscosity was suitable to assess vacuum‐fried lard and soybean oil, but not palm oil. The measurement of dielectric constant, on the other hand, appeared to be unsuitable to assess vacuum‐fried soybean oil.

Review: Physical, physical chemistries, chemical and sensorial characteristics of the several fruits and vegetable chips produced by low-temperature of vacuum frying machine

Abstract. Setyawan AD, Sugiyarto, Solichatun, Susilowati A. 2013. Review: Physical, physical chemistries, chemical and sensorial characteristics of the several fruits and vegetable chips by produced low-temperature of vacuum frying machine. Nusantara Bioscience 5: 86-103. Frying process is one of the oldest cooking methods and most widely practiced in the world. Frying process is considered as a dry cooking method because it does not involve water. In the frying process, oil conduction occurred at high temperature presses water out of food in the form of bubbles. Fried foods last longer due to reduced water contents leading to less decomposition by microbes, even fried foods can enhance nutritional value and beautify appearance. Food frying technology can extend the shelf life of fruits and vegetables, while the frying oil is used to enhance the flavor of the products, but the use of improper frying oil can have harmful effects on human health. Vacuum frying is a promising technology and may become an option for the production of snacks such as fruit and vegetable crisps that present the desired quality and respond to the new health trends. This technique of frying food at a low temperature and pressure makes the nutritional quality of the food is maintained and the quality of the used oil is not quickly declined to become saturated oils that are harmful to human health. This technique produces chips that have physical, physicochemical, chemical, and sensorial properties generally better than chips produced by conventional deep-fat frying methods.