Vacuum Circuit Breaker Research Articles

Analysis of Interruption Performance of DC Vacuum Circuit Breaker Under Field and Circuitry Coupling in Electromechanical System

Analysis of Interruption Performance of DC Vacuum Circuit Breaker Under Field and Circuitry Coupling in Electromechanical System

Study of arc and magnetic field parameters under delayed breaking condition of DB-DC VCB

Taking the mechanical double-break DC vacuum circuit breaker (DB DC VCB) as the research object, the magnetic field and temperature field distribution between the breaks and the plasma characteristics under the working condition of gap difference caused by actuator dispersion are investigated to explore the difference in arc characteristics between the two breaks. Based on the system of Maxwell and magnetohydrodynamic (MHD) equations, a non-simultaneous breaking model of the DB DC VCB is established, and parameters such as magnetic flux density, plasma velocity, inter-contact pressure, and ion and electron temperatures are calculated. The simulation results show that the cathode surface field emission effect is stronger in the small gap break (delayed breaking break). Besides, in the small gap break, the arc temperature is higher, the rate of decrease of temperature is lower, the electron velocity is higher, the magnetic flux density is lower, the regulatory ability of the magnetic field is weaker, and the plasma diffusion speed is slower. In the arc ignition stage, the arc aggregation state duration of the small gap break is longer than that of the normal break, which means the arc in the small gap break gets diffused and arc energy dissipation becomes harder. Therefore, the arc energy density of the delayed breaking break is greater, the arc morphology transition time is longer, the residual particle concentration after arc extinguishing is higher, and the probability of re-strike breakdown increases with the increase in gap difference. Improving the synchronization of the actuator could improve the breaking ability of the DB DC VCB. Index terms—plasma arc, double-break direct current vacuum circuit breaker (DB-DC VCB), transverse magnetic field (TMF), magnetohydrodynamic (MHD) model.

Optical diagnostics of vacuum arcs in the process of DC interruption

Abstract Vacuum circuit-breakers (VCBs) are commonly used in emerging mechanical DC circuit-breakers. The electrical performance of VCBs in DC interruption duties has been extensively investigated, but basic physics such as the excitation temperature of plasma species, electron/vapor densities and emission of droplets in such applications were rarely reported. In this paper, we focus on how the short high frequency (HF) current pulse affects erosion of electrodes as well as generation of flying droplets by using laser shadow photography. Spectroscopy was adopted to obtain spectra and calculate the excitation temperature of CuI. Shack–Hartmann wavefront sensors were applied to measure neutral and electron density, in tests where di/dt, breaking current and the direction of the injected HF current varied. Indeed, the in-phase injection of the HF current caused an intense arc, but the pulse was too short to make either the cathode or anode melt. Since the plasma is in a nonequilibrium state, the excitation temperature of CuI is relatively low. Electron densities in different tests all approach similar values right before current zero. Neutral densities show strong fluctuation and independence on instantaneous current.

Study on the vacuum arc characteristics between novel straight slot transverse magnetic contacts with auxiliary slots on the back

The motion stability of the vacuum arc between TMF contacts significantly affects the breaking capacity of vacuum switches. The vacuum arc movement can be effectively controlled by slots on the TMF contacts to provide the necessary driving force. However, the necessary cross-slot movement of the arc affects its stability. In this paper, a novel straight-slot transverse magnetic field (SSTMF) contact structure with additional auxiliary slots on the back is proposed to improve current distribution and avoid stagnation at the contact center. The simulation analysis was conducted on the force acting on the arc at different positions and the magnetic field distribution between the contacts. Additionally, the arcing experiments were performed in a demountable vacuum chamber for both novel and traditional SSTMF contacts. The SEM analyses were carried out for the contacts after the experiments. Combined with simulation and comparative experimental results, it is verified that the auxiliary slots can improve the control and driving effect on the arc. This can provide ideas and references for future contact design and improve the breaking performance of vacuum circuit breakers.

Magnetohydrodynamic Simulation and Particle Simulation for Vacuum Circuit Breakers

Magnetohydrodynamic Simulation and Particle Simulation for Vacuum Circuit Breakers

Study on phase selection control characteristics of fast vacuum circuit breakers suitable for new power systems

Abstract With a high proportion of new energy access to the power system, the user side of the randomness and volatility of distributed photovoltaic large-capacity access to the 10 kV medium-voltage distribution grid operation results in more frequent fluctuations in the system voltage and more frequent switching of reactive compensation of the shunt capacitor bank on the 10 kV side of the conventional substation. Conventional reactive compensation switching circuit breakers adopt a spring mechanism whose mechanical stability is insufficient and the selection of the relevant fit capacitor bank accuracy is not enough. The 12 kV fast vacuum circuit breaker of small mechanical dispersion for selection related to the combination was proposed. First of all, based on the neutral grounded and ungrounded system of the capacitor bank, the strategy of capacitor bank phase selection closing was developed. For the action characteristics of the phase selection of the 12 kV fast vacuum circuit breaker, the variation laws of mechanical dispersion and the influence factors such as ambient temperature, capacitance voltage, capacitance degradation, mechanical wear, and conductive rod deformation were obtained by simulation and experiment. The results showed that the ambient temperature and capacitance voltage had a great influence on the switching time of the fast circuit breaker, while other factors had a small influence. Again, the pre-breakdown characteristics of the 12 kV fast vacuum circuit breaker were obtained by experiments. The results showed that the influence of contact opening distance and pre-breakdown voltage was a linear relationship, and the pre-breakdown slope was 30 kV/mm. According to the pre-breakdown closing characteristic curve, the pre-breakdown time of the fast circuit breaker was 0.45 ms at most. The feedforward compensation mechanism based on a neural network was proposed to compensate for the action characteristics of the fast circuit breaker and aimed to improve the phase selection accuracy. Finally, two rounds of capacitive current switching tests of 12 kV fast vacuum circuit breakers with C2 level were carried out in a third-party test station. The accuracy of phase closing is within the ±0.5 ms closing window, effectively preventing the occurrence of closing inrush current.

Molecular dynamics simulation of arc ablation for CuCr contact materials and improvement method of ablation resistance

Renewable energy generation is a development trend worldwide due to sustainability and environmental protection. High-voltage direct current (HVDC) transmission is indispensable in the renewable energy system due to its efficient power transmission capability and adaptability to complex grid structures. The DC vacuum circuit breaker (VCB) is essential for system control and fault protection. However, with the development of DC systems towards high voltage and large current, the ablation resistance of CuCr contact materials in VCBs has become the leading technical bottleneck. In order to enhance the ablation resistance of CuCr contact materials, this paper investigates a new molecular dynamics (MD) simulation model for arc ablation of CuCr contacts; therefore, it proposes a design method for contact materials measured by characteristic parameters of ablation resistance. Results are as follows: Firstly, the Cu particles cause a severe ablation on CuCr contacts with the effect of arcs. Subsequently, the model’s accuracy is verified by the influence of Cr content on ablation resistance. Furthermore, Mo and W metal elements were used to dope and strengthen the CuCr10 contact material, and CuCr8Mo2 and CuCr7Mo3 have an apparent improvement in resistance to arc ablation, which are alternatives for reinforced CuCr10 contact materials.

Calculation of electrical energy losses in distribution networks for power supply using oil and vacuum circuit breakers

A method for approximate estimation of load losses in distribution networks from 6 to 10 kV, as well as for lower voltage networks, has been proposed. The main advantage of this method is that the root mean square current is calculated only once for a series of calculations. This approach significantly reduces the time required for calculations and improves their accuracy, as it eliminates the need for multiple determinations of the root mean square current for each individual calculation. The proposed approach contributes to a better understanding of the influence of various factors on load losses, which allows for more effective planning and management of distribution networks. This is particularly important in the context of increasing loads on electrical networks and higher demands for their reliability and efficiency. In the calculation of electrical energy losses in distribution networks from 6 to 10 kV, methods that use generalized coefficients of electrical circuits and operating modes in the form of regression equations are widely applied. The most significant and independent factors, such as the input of active energy, total line length, number of line sections, total number of transformers, and their total installed capacity, must be taken into account and are included in the calculation equation. Additionally, the components used and their regular maintenance play an important role in electrical energy losses in electrical networks. The main direction of research is the optimization of distribution network parameters, taking into account the latest technologies and materials, as well as the implementation of automated monitoring and control systems that will allow timely detection and elimination of problems associated with electrical energy losses. The proposed method for estimating load losses in distribution networks is a promising direction for the development of the energy sector, which will contribute to improving the efficiency and reliability of electrical networks, as well as reducing the costs of their operation and maintenance.

Modelling of electromagnetic transients in multi-unit high-voltage circuit-breakers

High-voltage (HV) circuit-breakers (CBs) often consist of several making and breaking units (MBUs) in series. A multi-unit circuit-breaker EMTP® model is proposed to analyse the effects of non-simultaneity between MBUs of the same pole. The model allows for simulations of high-frequency voltage and current transients during opening or closing operations. The simulations include the non-simultaneity of MBUs of the same pole or differences in dielectric withstand characteristics for vacuum circuit-breakers (VCBs) and SF6 CBs. According to simulation results, the maximum non-simultaneity of MBUs of the same pole, as permitted per international standards, can lead to multiple re-ignitions during opening or excessive overvoltages during closing operations. These phenomena are rarely simulated with conventional CB models. The simulations also highlight the important challenges facing high-voltage VCB design due to the inherent characteristics of vacuum bottle technology. The proposed models serve as useful tools for understanding and studying the effect of multi-unit CBs in various system studies and advanced diagnostics.

Automatic Switching of Electric Locomotive Power in Railway Neutral Sections Using Image Processing.

This article presents a computer vision-based approach to switching electric locomotive power supplies as the vehicle approaches a railway neutral section. Neutral sections are defined as a phase break in which the objective is to separate two single-phase traction supplies on an overhead railway supply line. This separation prevents flashovers due to high voltages caused by the locomotives shorting both electrical phases. The typical system of switching traction supplies automatically employs the use of electro-mechanical relays and induction magnets. In this paper, an image classification approach is proposed to replace the conventional electro-mechanical system with two unique visual markers that represent the 'Open' and 'Close' signals to initiate the transition. When the computer vision model detects either marker, the vacuum circuit breakers inside the electrical locomotive will be triggered to their respective positions depending on the identified image. A Histogram of Oriented Gradient technique was implemented for feature extraction during the training phase and a Linear Support Vector Machine algorithm was trained for the target image classification. For the task of image segmentation, the Circular Hough Transform shape detection algorithm was employed to locate the markers in the captured images and provided cartesian plane coordinates for segmenting the Object of Interest. A signal marker classification accuracy of 94% with 75 objects per second was achieved using a Linear Support Vector Machine during the experimental testing phase.

Dynamic fault analysis model development for vacuum circuit breaker action

Dynamic fault analysis model development for vacuum circuit breaker action

Development and Application of PIKH-Type Current Sensors to Prevent Improper Opening of Parallelly Connected DC Vacuum Circuit Breakers

This article describes the development of current sensors used in DCU-type high-speed circuit breakers. DCU-type circuit breakers use the principle of turning off a constant short-circuit current by means of countercurrent. The article presents a new current sensor design called PIKh, which uses Hall sensors to measure current and determine its direction. PIKh sensors allow parallel operation of high-speed circuit breakers during the “parking” operation. The article includes the algorithm and principle of operation of the PIKh sensor. The proposed solution was verified on an electric traction vehicle.

Investigation of Partial Discharge Characteristics inside Vacuum Interrupter with Various Floating Shield Potentials

The reliable operation of vacuum circuit breakers (VCBs) plays an important role in the power system's reliability. The common cases which lead to the failure in the VCB are related to the loss of vacuum inside the vacuum interrupters (VIs). VIs commonly loses the vacuum with a higher leakage rate, resulting in a decrease in discharge voltage and partial discharge (PD) inside the VI which can lead to the eventual failure of the VCBs. Detecting vacuum leakage at the early stage became an important issue. In the prior study, vacuum failure was studied by detecting PD characteristics inside the VIs by regulating the different internal pressures. This study introduces a novel approach to investigating vacuum leakage within the VIs by detecting PD characteristics under various floating shield potentials to study the possibility of shield potential control on PD measurement. Comparing the experimental results measured at different internal pressures under various shield potentials, this study highlights the measurement of PD characteristics and the possibility of shield potential control on PD measurement. © 2024 Institute of Electrical Engineers of Japan and Wiley Periodicals LLC.

Intelligent Mechanical Fault Diagnosis Method for High-Voltage Circuit Breakers Based on Grey Wolf Optimization and Multi-Grained Cascade Forest Algorithms

High-voltage circuit breakers (HVCBs) handle the important tasks of controlling and safeguarding electricity networks. In the case of insufficient data samples, improving the accuracy of the traditional HVCB mechanical fault diagnosis method is difficult, so it poses challenges in meeting performance requirements for mechanical fault diagnosis. In this study, a HVCB fault diagnosis method is introduced. It utilizes a combination of grey wolf optimization (GWO) and multi-grained cascade forest (gcForest) algorithms to resolve these issues and improve the accuracy of HVCB mechanical fault diagnosis. To simplify the original vibration signal, the input feature quantity for the fault diagnosis method is obtained by calculating the energy entropy of the wavelet packet decomposition. The GWO algorithm is employed to optimize the parameters of the gcForest model, leading to identification of the optimum parameter configuration. Subsequently, the diagnostic effect in the case of a small sample size was analyzed through a VS1 vacuum circuit breaker example, and the accuracy reached 95.89%. In the case of unbalanced samples, further analysis and comparison with different methods confirm the feasibility and efficiency of the combination of GWO and gcForest algorithms. This study provides an effective solution for the diagnosis of mechanical faults in HVCBs.

Design and research of a new type of electromagnetic vacuum circuit breaker

Design and research of a new type of electromagnetic vacuum circuit breaker

Analysis and suppression of operational overvoltage and inrush current for high‐speed trains by automatic phase‐switching technique

AbstractWhen a high‐speed train approaches the insulated phase‐splitting section embedded between neighbouring power supply arms, the vacuum circuit breaker (VCB) installed on trains must be disconnected to maintain the traction power supply system as a no‐load condition for completing phase‐switching action, as the train passes through the phase‐splitting section depending on its inertia. However, when operating VCBs, the arc is easily triggered between the mobile contacts inside, accompanied by an overvoltage impulse. Herein, to explore the generating mechanism of inrush current and operational overvoltage, a model describing the ‘substation‐catenary‐train’ traction power supply system is launched based on an equivalent circuit modelling technique. Through the analysis of the transient VCB operational process, the phase of catenary voltage is directly related to the characteristics of the VCB switching‐on overvoltage, as the traction current's phase angle is relevant to the amplitude‐frequency characteristics of the VCB switching‐off overvoltage. Inrush current as a noteworthy element is related to the traction transformer's remanence. The automatic phase‐switching technique is utilised to suppress both operational overvoltage and inrush current, as the optimal combination of VCB switching‐on and switching‐off phases considering the balance between overvoltage and inrush current is achieved based on the particle swarm algorithm.

Three-dimensional modeling of multi-component vacuum arc considering anode vapor in actual magnetic field

For vacuum circuit breakers, the anode will change to active mode when the current is high enough. The vapor produced by the anode will become another important source of plasma. In this paper, a three-dimensional (3D) magnetohydrodynamic model considering anode vapor and multiple components is developed to study the vacuum circuit breakers with cup-shaped CuCr contact. The characteristics of arc under the actual magnetic field with different anode temperature distribution and different cathode utilization are simulated. Moreover, the ionization and recombination processes between different kinds of components are considered. The simulation results show that the arc current concentrates toward the center. The current value is high between electrodes slots under the actual magnetic field, which significantly affects the arc characteristics. At the same time, higher anode temperatures will produce more neutral atom vapor area (NAVA). Current is concentrated outside NAVA due to the low conductivity of NAVA. As NAVA expands, the constriction of current on the outside is more severe. The simulation results in this paper are consistent with the experimental results.

Investigation on Power Frequency Following Current for Vacuum Circuit Breaker Interrupting Shunt Reactor in Offshore Wind Farms

Investigation on Power Frequency Following Current for Vacuum Circuit Breaker Interrupting Shunt Reactor in Offshore Wind Farms

Investigation of the dielectric recovery process of vacuum arc in double breaks by planar laser-induced fluorescence

The multibreak vacuum circuit breaker uses multiple short gaps to interrupt the fault current, greatly improving the dielectric strength, and is a viable method to realize high-voltage interruption. The metal vapor distribution near the current zero is crucial for the dielectric recovery process in the multibreak vacuum circuit breaker. Due to the complicated dielectric construction and the interaction between the breakers, the vacuum arc inevitably deviates from the axisymmetric distribution during the interruption process. The traditional diagnosis method limited to 0D or 1D is not sufficient to study the real distribution of metal vapor near the current zero. To address these issues, we developed a planar laser-induced fluorescence method to measure the 2D distribution of copper vapor near the current zero by detecting 510.6 nm fluorescence intensity. The results indicate that for the butt contacts, the copper vapor is diffused in the gap of the high-voltage break and aggregated on the cathode surface of the low-voltage break. The axial magnetic field and transverse magnetic field affect the 2D copper vapor distribution and eliminate the inconsistency, which is achieved by affecting the motion of charged particles and the ionization-recombination process. Furthermore, the copper vapor density exhibits a positive dependence on the arc current, and the magnetic field impacts the density increase rate and distribution mode.

Study on the influence of mechanism dispersion on transient recovery voltage distribution of modular DC vacuum circuit breakers

AbstractA simulation analysis and an experiment are carried out to investigate how the gap difference between the breaks of a direct current vacuum circuit breakers with multi‐breaks (MB‐DC VCB) caused by the mechanism dispersion of the breaker influences the distribution of TRV among the breaks. An interruption model of MB‐DC VCB, combining the continuous transition model, is established to analyse the rising rate of transient recovery voltage and the dielectric strength recovery speed of the breaks for MB‐DC VCB under different gap difference conditions. Based on the experimental platform of dual break DC vacuum circuit breaker breaking, the correctness of the simulation model is verified on a DC VCB with the double‐breaks interruption experimental platform. Moreover, a model is applied to the non‐synchronous interruption simulation of a DC VCB with three‐breaks. The relationship between the TRVs of the breaks under different gap difference conditions is analysed using the comparative analysis method, obtaining the maximum gap difference at the moment of breaking failure. The results of this study show that large‐gap breaks have a higher TRV than small‐gap breaks (the fracture of the action delay module), with double fractures reaching 1.4 times and triple fractures reaching a maximum of 1.52 times; the ability of small‐gap breaks to withstand TRV is weak, giving rise to re‐breakdown or even interruption failure; as the number of fractures increases, the maximum gap difference also increases. Improving the synchronous interruption ability of the MB‐DC VCB is conducive to improving the interruption performance and interruption success rate of this type of a circuit breaker.