Rechargeable lithium metal batteries including Li-S batteries, need a thin lithium anode with high purity for high energy density and long cycle life. Today, lithium metal is typically produced from Li2CO3. In contrast to the price of Li2CO3, which is often used for benchmarking, pure lithium metal is actually a costly component. In addition, it has quite some CO2 footprint as it needs significant amounts of energy to produce. Lithium foils of few hundred micron thick are produced by lithium extrusion and cold rolling. To limit cost and to increase energy density, maximum only a few tens of microns is. However, due to the soft nature of lithium, foils of few tens of micrometers are very difficult to manufacture at large volumes and too expensive for cost competitive high energy density Li-metal based cells. Hence, the production of thin lithium foils is currently a bottleneck.The electrodeposition of thin lithium films directly on copper current collector foils could be a cost effective and elegant method, where it not for the high reactivity of lithium with the electrolyte solution and the poor control of lithium morphology. Recently, several approaches have been pursued on lithium electrodeposition by stabilizing the lithium metal-electrolyte interface with the use of solid electrolytes and polymer coatings on electrode [1], however a poor quality of solid electrolyte interphase (SEI) and lithium metal deposition remain as a challenge.Among the various solid-state electrolytes, nitrogen doped lithium phosphate glass or LiPON has been evaluated as solid-electrolyte coatings on electrode particles as buffer layer between active material and the bulk electrolyte [2]. Previously, we investigated the stability of 100 nm down to 10 nm LiPON thin-films as artificial solid-electrolyte interphase for lithium plating and stripping on copper current collectors. We demonstrated the reversible plating/stripping of 150 nm lithium layer for over 100 cycles, indicating formation of a uniform lithium metal layer in-between substrate and LiPON layer [3].In the present work, we further investigated the effect of artificial solid electrolyte interphase, such as LiPON and poly(ethylene) glycol (PEG) coatings, on the deposition behavior of lithium to fabricate micro-meter thick lithium layer which is desirable for negative electrode in next-generation battery application. With a thin LiPON (<150 nm) layer, lithium layer uniformly grew up to 1 μm between substrate and LiPON without breaking of LiPON layer. However, the breakage of the thin LiPON layer was observed with further growth of lithium layer leading to dendrite growth. On the other hand, with a thick PEG coating (> 1 μm) dendrite growth was mitigated by increasing the molar mass of PEG from 8000 to 600,000 g/mol. Furthermore, addition of PEG into the carbonate-based electrolyte resulted in a denser lithium film with a thickness of 2-5 μm without dendrites. In the presentation, effect of molar mass, concentration of PEG on growth behavior of lithium will be further discussed.
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