Independent of industry or control system, the design of SP88 style batch applications invariably involves the use of common resources. ISA's new standard on Batch Control, ISA-S88.01-1995, (SP88) defines common resources and provides some brief examples but does not expand these subjects. This paper attempts to expand upon this topic by discussing design considerations in the use of common resources, such as raw material supply units, transfer lines and headers, utilities and product storage tanks. Examples are used to illustrate design alternatives for common situations. Design considerations such as when to use equipment modules, stand-alone “single unit” recipes, or unit recipes that are part of larger product recipes are examined. This includes issues such as single vs. multiple concurrent users, selection priority, record keeping and reporting, and operational and recipe design factors. Often there is not one obvious “right” solution for a particular scenario. Instead the solution that best satisfies conflicting requirements needs to be selected. Sample process diagrams are presented as a basis for the discussion of trade-offs in specific situations. It is to be hoped that this paper will aid in the development of common design approaches and a common vocabulary to be used in the high level conceptualization of batch applications.
Read full abstract