Unrelated Parallel Machine Scheduling Research Articles

Combinatorial optimization methods for yarn dyeing planning

AbstractManaging yarn dyeing processes is one of the most challenging problems in the textile industry due to its computational complexity. This process combines characteristics of multidimensional knapsack, bin packing, and unrelated parallel machine scheduling problems. Multiple customer orders need to be combined as batches and assigned to different shifts of a limited number of machines. However, several practical factors such as physical attributes of customer orders, dyeing machine eligibility conditions like flotte, color type, chemical recipe, and volume capacity of dye make this problem significantly unique. Furthermore, alongside its economic aspects, minimizing the waste of natural resources during the machine changeover and energy are sustainability concerns of the problem. The contradictory nature of these two makes the planning problem multi-objective, which adds another complexity for planners. Hence, in this paper, we first propose a novel mathematical model for this scientifically highly challenging yet very practical problem from the textile industry. Then we propose Adaptive Large Neighbourhood Search (ALNS) algorithms to solve industrial-size instances of the problem. Our computational results show that the proposed algorithm provides near-optimal solutions in very short computational times. This paper provides significant contributions to flexible manufacturing research, including a mixed-integer programming model for a novel industrial problem, providing an effective and efficient adaptive large neighborhood search algorithm for delivering high-quality solutions quickly, and addressing the inefficiencies of manual scheduling in textile companies; reducing a time-consuming planning task from hours to minutes.

Unrelated Parallel Machine Considering Multi-task Simultaneous Supervision Dual Resources Constraints to Minimize Makespan

To maximize their production, many companies invest their funds into a semi-automatic machine to help them reach their fullest potential. However, many forgot to also take into account the adjustments that have to be done to the preexisting schedule because of the idle time that operators have now that the new machine has arrived. Multi-task simultaneous supervision dual resource constraints (MTSSDRC) have been the go-to method to solve that problem. Nonetheless, there is still an absence in an MTSSDRC field that involves an Unrelated Parallel Machine Scheduling Problem (UPMSP). This research proposed a model of MTSSDRC that is in line with UPMSP where the machine is a complex system and variations of machining speed can happen from a certain machine to certain jobs. This research also brought MTSSDRC closer to its real-life counterpart as a shop floor that exists in many manufacturing industries.

An energy-efficient unrelated parallel machine scheduling problem with learning effect of operators and deterioration of jobs

An energy-efficient unrelated parallel machine scheduling problem with learning effect of operators and deterioration of jobs

Unrelated parallel machine scheduling under machine availability and eligibility constraints to minimize the makespan of non-resumable jobs

Unrelated parallel machine scheduling under machine availability and eligibility constraints to minimize the makespan of non-resumable jobs

Imperialist competitive algorithm for unrelated parallel machine scheduling with sequence-and-machine-dependent setups and compatibility and workload constraints

In this paper, we present an in-depth analysis of the unrelated parallel machine scheduling problem (UPMSP) in the context of washing machine production at Vestel Electronics. Vestel Electronics is a leading producer of washing machines and holds a noteworthy market position in the European consumer electronics industry. The production process at Vestel Electronics is make-to-order (MTO) and requires 20 assembly lines to produce 200 different products. The decision maker must consider several important factors while forming the production schedule, including job-assembly line compatibility, the release times and due dates of the jobs, and a workload balance among the different assembly lines. This study aims to develop an algorithm to minimize the total earliness and tardiness while considering sequence-and-machine-dependent setups, unequal release times, machine-job compatibility restrictions, and workload balance requirements. To address this complex scheduling problem, we propose a novel algorithm, the imperialist competitive algorithm (ICA), which has a strong exploration–exploitation balance while mimicking real-world dynamics. Our numerical results show that the ICA significantly outperforms the current practice in Vestel by 39% and the best-performing algorithms in the literature by 23% and 12%.

A branch-and-price algorithm for unrelated parallel machine scheduling with machine usage costs

This paper considers unrelated parallel machine scheduling involving machine usage costs, in addition to classic job completion time-related costs. The usage cost of each machine is made up of a fixed usage cost and a variable usage cost proportional to the total processing time of the jobs assigned to it. These features model many practical situations where machine usage costs include, for example, rental fees when the machines are not owned but rented. To tackle this problem, four mathematical models based on the Shortest Weighted Processing Time (SWPT) rule are introduced. Additionally, the problem is formulated into a set-partitioning model, for which a branch-and-price algorithm is proposed with an appropriate branching strategy. This facilitates the development of an efficient pseudo-polynomial dynamic programming algorithm and a polynomial-time heuristic to solve the pricing problem. Extensive numerical experiments demonstrate the superior performance of the proposed branch-and-price algorithm over the four SWPT-based mathematical formulations and an existing branch-and-price algorithm designed for a special case. Notably, it can optimally solve instances involving up to 225 jobs and 15 machines within one hour. Moreover, statistical analyses reveal that the proposed polynomial-time heuristic significantly reduces the computation time, and the mathematical model based on the contribution of every job to the total weighted completion time exhibits the best overall performance.

Optimal policies for minimizing total job completion times and deviations from common due dates in unrelated parallel machine scheduling

Optimal policies for minimizing total job completion times and deviations from common due dates in unrelated parallel machine scheduling

Evolving many-objective dispatching rule pairs for unrelated parallel machine scheduling with sequence-dependent setup times

The real-world problem of unrelated parallel machine scheduling problem with sequence-dependent setup times (UPMSPSST) is investigated and focuses on two key aspects: fast solution and many-objective optimization. While dispatching rules (DRs) are effective in meeting demand, the manual design of many-objective DRs (MaODRs) is challenging. An alternative approach, based on the automatic evolution of MaODRs using hyper-heuristics, shows promise. However, limited literature exists on the automatic evolution of MaODRs specifically for UPMSPSST. In this study, a many-objective genetic programming (MaOGP) algorithm is formed by combining many-objective evolutionary algorithms (MaOEAs) with genetic programming (GP) algorithms. This enables the automatic evolution of MaODRs, leveraging the respective advantages of each approach. The exploration results demonstrate that the evolved MaODRs outperform manually designed DRs reported in prior literature. Furthermore, when considering combinations of objectives with different correlations, the MaODRs exhibit outstanding performance across multiple objectives simultaneously, surpassing even the performance of DRs trained separately for individual objectives. These findings highlight the potential of the proposed MaOGP approach in efficiently and effectively solving the UPMSPSST problem, opening avenues for further research and practical applications in related industries.

Unrelated Parallel Machine Scheduling Problem Considering Job Splitting, Inventories, Shortage, and Resource: A Meta-Heuristic Approach

This research aims to study a real-world example of the unrelated parallel machine scheduling problem (UPMSP), considering job-splitting, inventories, shortage, and resource constraints. Since the nature of the studied optimization problem is NP-hard, we applied a metaheuristic algorithm named Grey Wolf Optimizer (GWO). The novelty of this study is fourfold. First, the model tackles the inventory problem along with the shortage amount to avoid the late fee. Second, due to the popularity of minimizing completion time (Makespan), each job is divided into small parts to be operated on various machines. Third, renewable resources are included to ensure the feasibility of the production process. Fourth, a mixed-integer linear programming formulation and the solution methodology are developed. To feed the metaheuristic algorithm with an initial viable solution, a heuristic algorithm is also fabricated. Also, the discrete version of the GWO algorithm for this specific problem is proposed to obtain the results. Our results confirmed that our proposed discrete GWO algorithm could efficiently solve a real case study in a timely manner. Finally, future research threads are suggested for academic and industrial communities.

An Energy-Efficient Unrelated Parallel Machine Scheduling Problem with Batch Processing and Time-of-Use Electricity Prices

The extensive consumption of energy in manufacturing has led to a large amount of greenhouse gas emissions that have caused an enormous effect on the environment. Therefore, investigating how to reduce energy consumption in manufacturing is of great significance to cleaner production. This paper considers an energy-conscious unrelated parallel batch processing machine scheduling problem under time-of-use (TOU) electricity prices. Under TOU, electricity prices vary for different periods of a day. This problem is grouping jobs into batches, assigning the batches to machines and allocating time to the batches so as to minimize the total electricity cost. A mixed-integer linear programming model and two groups of heuristics are proposed to solve this problem. The first group of heuristics first forms batches, assigns the batches to machines and finally allocates time to the batches, while the second group of heuristics first assigns jobs to machines, batches the jobs on each machine and finally allocates time to each batch. The computational results show that the SPT-FBLPT-P1 heuristic in the second group can provide high-quality solutions for large-scaled instances in a short time, in which the jobs are assigned to the machines based on the shortest processing time rule, the jobs on each machine are batched following the full-batch longest processing time algorithm, and the time is allocated to each batch following an integer programming approach. The MDEC-FBLPT-P1 heuristic that uses the minimum difference of the power consumption algorithm to assign the jobs also performed well.

Metaheuristic Optimization for Sustainable Unrelated Parallel Machine Scheduling: A Concise Overview With a Proof-of-Concept Study

Metaheuristic Optimization for Sustainable Unrelated Parallel Machine Scheduling: A Concise Overview With a Proof-of-Concept Study

Solving an Unrelated Parallel Machines Scheduling Problem with machine- and job-dependent setups and precedence constraints considering Support Machines

Single-stage production planning problems are common in the academic literature and in real-world environments. One of the least studied scenarios in the literature for this environment is that with Unrelated Parallel Machines. In this work, this type of problem is inspired by a real station within the wind tower production process. The problem presents characteristics that have already been studied, such as mandatory precedences and setup times that depend on the machine and the job. However, a new and real feature is presented: the existence of “support machines”, which are machines that can continue to work but cannot complete jobs due to reduced capacity for some operational reason. In this case, instead of abandoning their work, support machines can still be used to assist other machines by performing partial jobs before handing them over to full-capacity machines for completion. This innovative concept of support machines, never before presented in this context of production planning, introduces a unique approach to dealing with reduced-capacity machines without sacrificing their operational potential. A Mixed-Integer Linear Programming (MILP) model is formulated to mathematically represent this problem.This work explores the impact of these support machines on production planning. For this purpose, Tabu Search and Simulated Annealing metaheuristics have been adapted for their solution, and a novel Constructive Heuristic has been developed based on the real and manual process currently performed in the aforementioned factory. These three algorithms are run and compared on a real database in order to minimise the makespan. Their analysis shows that although the use of support machines generally gives positive results, an improvement is not achieved in all cases. Furthermore, contrary to what might be expected, the use of full-capacity machines in the role of support machines sometimes improves completion times.

Learning-based two-phase cooperative optimizer for distributed machine scheduling with heterogeneous factories and order priorities

In the realm of customized manufacturing, production cycles are often compressed to capture market opportunities swiftly. The blanking system stands as the inaugural and pivotal phase in the realm of large equipment customized manufacturing. This study abstracts a novel problem from real-world blanking systems, as the distributed unrelated parallel machine scheduling with heterogeneous factories and order priorities (DUPMS-HP). The presented work formulates the bi-objective DUPMS-HP, aiming to minimize both the total weighted tardiness and the workload gap of each machine. A learning-based two-phase cooperative optimizer (LCTPO) is introduced to address this NP-hard problem, featuring: i) a cooperative evolutionary algorithm during the first stage for global search to ensure diversity; ii) the incorporation of five problem-specific local search strategies in the first stage to balance priority and due date constraints. Additionally, reinforcement learning is applied to learn and select the best neighborhood search operator for each elite solution, further enhancing diversity. The effectiveness of the proposed algorithm is validated through a comparative analysis with five state-of-the-art algorithms on 20 instances. Experimental results affirm that LCTPO is more adept at solving DUPMS-HP compared to the alternative algorithms.

A fix-and-optimize heuristic for the Unrelated Parallel Machine Scheduling Problem

This paper proposes and evaluates a matheuristic approach for the Unrelated Parallel Machine Scheduling Problem (UPMSP). The UPMSP consists of assigning jobs to unrelated parallel machines considering different processing times for the same job in different machines. Additionally, a setup time is considered between the execution of jobs in the same machine. The problem is addressed by a fix-and-optimize matheuristic that iteratively selects a subset of variables to be fixed to their current values so that the remaining variables will compose a subproblem to be optimized by a mathematical programming solver. In the proposed approach, each subproblem consists of a subset of jobs that are assigned to a subset of machines in the incumbent solution. The subproblems are solved by the state-of-the-art exact algorithm for the UPMSP. In the experiments conducted on benchmark instances, the proposed fix-and-optimize algorithm achieved remarkable results. It outperformed the standalone exact algorithm by a large margin and resulted in competitive solutions when compared to the literature’s best-performing heuristic method for the problem. The proposed algorithm obtained the best solution for 669 out of the 1000 instances addressed in this work. Among them, 338 are new best-known solutions. In general, the proposed approach excels at solving instances with a high number of jobs per machine — it resulted in the best solution for 89% of the instances with a ratio of 10 or more jobs per machine in total.

A variable neighborhood search algorithm for airport ferry vehicle scheduling problem

This paper formulates the airport ferry vehicle scheduling problem as unrelated parallel machine scheduling (UPMS) problem to achieve a better reduction in the weighted sum of flight tardiness. In the UPMS model, the departure time and the estimated end time of each ferry vehicle for each ferry task is simultaneously planned with the allocation of ferry vehicles, and the specific journey of each ferry vehicle for each task is arranged. A variable neighborhood search (VNS) algorithm is proposed to address the model. Three scheduling rules including random allocation, service time in turn (STT), and minimum maximum completion time (MCT) are designed to combine with VNS as comparisons, together with five neighborhood structures suited for the airport ferry vehicle scheduling problem. Comparative experiments are carried out by using two weeks of real flight data from a major international airport in China. Experimental results show the superiority of the proposed MCT initialization combined with VNS (MCT_VNS) for the airport ferry vehicle scheduling problem. The solutions obtained by MCT_VNS can provide the allocation of the airport ferry vehicles to flights that need ferry services.

A tabu search algorithm for the unrelated parallel machine scheduling problem with varied carbon emission constraints in different time intervals

The carbon emissions generated during the rapid development of the manufacturing industry have caused severe environmental pollution. Research on parallel machine scheduling problems considering carbon emission constraints has started to emerge in recent years to promote sustainable development and achieve low carbon emissions in production. In this paper, we consider an unrelated parallel machine scheduling problem with various carbon emission constraints in different time intervals. A mixed integer linear programming model with the objective of minimising the makespan is formulated to describe the problem accurately. Since the high complexity of our problem, we propose an efficient tabu search algorithm with a dedicated linked list structure to address this problem. Firstly, we generate four initial sequences according to the proposed heuristic rules and apply a greedy insertion decoding method to obtain the scheduling scheme. Then, we employ the 2-swap neighbourhood search strategy to exploit the promising solution space. The proposed model and algorithm are tested on extensive instances generated randomly. Computational results validate the correctness of the model and the effectiveness of the tabu search algorithm.

Quantum annealing solution for the unrelated parallel machine scheduling with priorities and delay of task switching on machines

Quantum computing has emerged in recent years as an alternative to classical computing, which could improve the latter in solving some types of problems. One of the quantum programming models, Adiabatic Quantum Computing, has been successfully used to solve problems such as graph partitioning, traffic routing, and task scheduling. In this paper, the focus is on the scheduling of the problem of unrelated parallel machines, where the processing time of tasks on any of the available processing elements is known. Moreover, the proposed model is extended in two relevant aspects for this kind of problem: the existence of some degree of priority of tasks, and the introduction of a delay or penalty every time a processing unit or machine changes the type of task that executes.In all cases, the problem is expressed as Quadratic Unconstrained Binary Optimization, which can be subsequently solved using quantum annealers. The quantum nonlinear programming framework discussed in this work consists of three steps: quadratic approximation of cost function, a binary representation of parameter space, and solving the resulting Quadratic Unconstrained Binary Optimization on the quantum annealer platform D-Wave. One of the novelties in tackling this problem is the compaction of the model bearing in mind the repetitions of each task, to allow solving larger scheduling problems with the quantum resources available in the experimentation platform. An estimation of the number of qubits required in relation to the scheduling parameters is analyzed. The models have been implemented on the D-Wave platform and validated with respect to other traditional methods. Furthermore, the proposed extensions to consider priorities and to switch the delay of tasks have been analyzed using a case study.

Unrelated parallel machine scheduling problem with stochastic sequence dependent setup times

Unrelated parallel machine scheduling problem with stochastic sequence dependent setup times

Sensitivity Analysis of the Unrelated Parallel Machine Scheduling Problem with Rework Processes and Machine Eligibility Restrictions

Sensitivity Analysis of the Unrelated Parallel Machine Scheduling Problem with Rework Processes and Machine Eligibility Restrictions

Minimizing tardiness and makespan for distributed heterogeneous unrelated parallel machine scheduling by knowledge and Pareto-based memetic algorithm

This work aims to deal with the distributed heterogeneous unrelated parallel machine scheduling problem (DHUPMSP) with minimizing total tardiness (TDD) and makespan. To solve this complex combinatorial optimization problem, this work proposed a knowledge and Pareto-based memetic algorithm (KPMA) which contains the following features: 1) four heuristic rules are designed including the shortest processing time rule, the minimum factory workload rule, the minimum machine finish time rule, and the earliest due date rule. Meanwhile, a hybrid heuristic initialization is developed to construct a population with great convergence and diversity; 2) four problem feature-based heuristic neighborhood structures are designed to increase the success rate of local search; and 3) a simple elite strategy is developed to enhance the usage of historical elite solutions. Finally, to evaluate the performance of KMPA, it is compared to five state-of-art and run on 20 instances with different scales. The results of numerical experiments show that the proposed hybrid heuristic initialization can efficiently save computation resources to improve the initialized convergence. In addition, the knowledge-based neighborhood structures can vastly accelerate exploration. Moreover, the elite strategy can efficiently improve the diversity of the final non-dominated solutions set. The proposed KPMA has better performance than the state-of-art and has a strong ability to solve DHUPMSP.