Complex reaction networks with multiple components and unknown kinetic parameters are commonly encountered in the process of reaction kinetic and reactor modeling. In this study, a dimensionality reduction strategy is used to effectively solve complex reaction kinetics-reactor coupled model. Ten unknown kinetic parameters from the synthesis of ibuprofen are identified based on genetic algorithm, which employs the elite and adaptation strategies. A convergence region is determined to compromise the accuracy and stability of the solutions. The statistical analyses are performed to clarify the reliability of the estimated parameters, which are also validated by the experimental data. Dynamic analyses show that only 1.2 times of the average residence time is required to make the flow-reaction process reach steady state. The sensitivity analyses help bridge the gap between the yield of ibuprofen and operating conditions. The proposed method can provide general guidelines for kinetic parameters estimation and optimization in similar systems.
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