Silkworm cocoons serve as the primary raw material for silk fabric production. However, due to stringent quality requirements for silk products, only high-quality cocoons are selected, while defective ones such as spotted cocoons are relegated to low-value textile fillers or direct landfilling. To enhance the value of discarded cocoons, this study combines continuous fiber 3D printing technology with traditional molding techniques, using discarded cocoons as raw materials to create high-performance hemispherical composite materials that mimic the natural structure of silkworm cocoons, thereby achieving efficient resource reuse. Additionally, a novel random path algorithm for 3D printing was developed to address the issue of uneven fiber orientation in the manufacturing of curved composite materials. The vacuum bag molding method was utilized to combine silk-like hemispherical fiber-reinforced bodies with resin, producing hemispherical composites with a high fiber content. Extensive tensile testing on longitudinally and laterally cut cocoon fiber samples was conducted to explore the mechanical behavior in various directions, revealing unique anisotropic properties. Further tensile testing on homemade silk yarn confirmed the material's high strength and excellent toughness. Scanning Electron Microscopy (SEM) analysis demonstrated good interfacial bonding between the silk and bio-based epoxy resin within the composites. Compression tests indicated a maximum load capacity of 6717 N, showcasing exceptional impact resistance and superior energy absorption in projectile impact tests. Even under extreme loads, the hemispherical composites maintained a substantial intact area, highlighting their structural integrity advantages. This study not only breathes new life into industrial waste but also provides a new direction for the manufacturing sector to achieve a greener and more sustainable development path.